Phosphoric Acid Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing a phosphoric acid manufacturing plant. It encompasses all critical aspects necessary for phosphoric acid production, including the cost of phosphoric acid production, phosphoric acid plant cost, phosphoric acid production costs, and the overall phosphoric acid manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a phosphoric acid production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Phosphoric acid is one of the most famous acids that has broad applications in many industries, especially in fertilizers. This chemical is mainly used to make phosphate salt fertilizers which is used mainly in agriculture. These salts are widely used in various agricultural (as a flavoring agent in animal or poultry feed) and household applications. In dental cement, it is used to prepare albumin derivatives and as an etching solution for cleaning and roughening the teeth surface where dental fillings, etc., are to be placed. It is also used in the sugar and textile industries. In food products, it finds application as a food additive and fruit-like flavoring agent.
It is also used for treating rust and its removal from metal parts, providing metals with resistance against corrosion, and in the process of the phosphate conversion coating. Also, it's used in skin care products to adjust and control the product's pH levels while being used in personal care products such as soaps, toothpaste, and detergents, etc. Other applications of the product include its use in phosphoric acid fuel cells, to produce activated carbon, compound semiconductor processing, and in sanitizing brewing and dairy industries.
The primary driver of the phosphoric acid market is the growing demand for this commodity, as it is predominantly used in the manufacture of certain fertilizers and chemical products. Phosphoric acid has a variety of applications across several industries, including agriculture, chemical, sugar and textile manufacturing. Due to its versatility as an etching solution for cleaning and roughening the teeth surface before performing dental procedures, makes it a valued raw ingredient in the dental industry which further adds to its market expansion. Additionally, its application in agricultural industries as a fertilizer to enhance crop growth, largely increases its demand.
Industrial phosphoric acid procurement is governed by various factors, including the availability and production cost of its feedstock (including tricalcium phosphate, sulfuric acid), the market prices of phosphoric acid, its distribution (covering transportation and trading activities), logistics, etc. Its demand as a pivotal source for agriculture, dental, chemical, textile industries has a significant impact on its procurement around the world.
Raw Material for Phosphoric Acid Production
According to the Phosphoric Acid manufacturing plant project report, the major raw materials for Phosphoric Acid production include Tricalcium Phosphate-Sulfuric Acid.
Manufacturing Process of Phosphoric Acid
The extensive Phosphoric Acid production cost report consists of this major industrial manufacturing process:
- Production From Wet Process: In this process, phosphoric acid is produced by reacting tricalcium phosphate with concentrated sulfuric acid through the wet process, involving grinding, reacting, filtering, and concentrating. The procedure yields different concentrations of phosphoric acid depending on the reaction temperature: at 70-80°C, calcium sulfate dihydrate is produced, resulting in 26-32% phosphoric acid; at 90-110°C, the hemihydrate form is produced, yielding 40-52% phosphoric acid. Both methods involve the separation of calcium sulfate by filtration.
Phosphoric acid or orthophosphoric acid (H3PO4) is the most important oxygen acid of phosphorus. It's a phosphorus oxoacid comprising one oxo and three hydroxy groups covalently linked to a central phosphorus atom. It functions like a solvent, an algal metabolite, a human metabolite, and a fertilizer. It is a conjugate acid of a dihydrogen phosphate and a phosphate ion.
Phosphoric acid, in its pure form, is a crystalline solid that appears like a colourless syrupy liquid in a less concentrated form with no odour. It contains phosphorus and classifies as an inorganic acid. It has a melting point of 42.35 °C and a boiling point of 407 °C, respectively. It has a molar mass of 97.99 g/mol and a density of 1.834 g/cm3. It shipped as a solid as well as a liquid. It is corrosive to tissue and metals. By nature, it is non-toxic and non-volatile and viscous.
Phosphoric Acid Production Cost Processes with Cost Analysis
Phosphoric Acid Production from Wet Process
This study analyzes Phosphoric Acid Production from Wet Process, covering manufacturing, process flow, operating expenses, and financial considerations.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Phosphoric Acid |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Phosphoric Acid Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Phosphoric Acid but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Phosphoric Acid market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Phosphoric acid manufacturing plant?
- How is Phosphoric acid manufactured?
- What is the process flow involved in producing Phosphoric acid?
- What are the raw material requirements and costs for producing Phosphoric acid?
- What is the total size of land required for setting up a Phosphoric acid manufacturing plant?
- What are the construction requirements for setting up a Phosphoric acid manufacturing plant?
- What are the machinery requirements for producing Phosphoric acid?
- What are the utility requirements and costs for producing Phosphoric acid?
- What are the manpower requirements for producing Phosphoric acid?
- What are the average salaries/wages of manpower working in a Phosphoric acid manufacturing plant?
- What are the packaging requirements and associated costs for Phosphoric acid?
- What are the transportation requirements and associated costs for Phosphoric acid?
- What are the capital costs for setting up a Phosphoric acid manufacturing plant?
- What are the operating costs for setting up a Phosphoric acid manufacturing plant?
- What should be the price of Phosphoric acid?
- What will be the income and expenditures for a Phosphoric acid manufacturing plant?
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