Phenanthrene Manufacturing Plant Project Report: Key Insights and Outline

Phenanthrene Manufacturing Plant Project Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing.

Phenanthrene is a polycyclic aromatic hydrocarbon (PAH) with three fused benzene rings, known for its reactivity and applications in various industries due to its unique chemical structure. It is widely used as a precursor in the synthesis of dyes and pigments. It is also utilized as a raw material in the production of anthraquinone, which further serves as an intermediate for producing alizarin and other synthetic dyes. It also finds its application as an intermediate in the production of various drugs, including antibiotics, steroids, antifungal agents, and anticancer compounds. It also finds its application as a component in the production of explosives. It is often used as an intermediate in the manufacture of plastics and pesticides that contribute to the synthesis of various agrochemicals and polymer materials. It is also used as a probe molecule in analytical chemistry, especially due to its strong fluorescence under ultraviolet light.
 

Top 10 Manufacturers of Phenanthrene

• Tokyo Chemical Industry Co., Ltd.
• ChemScence
• SimSon Pharma Limited
• Cayman Chemical Company
• Molekula Americas LLC
• Spectrum Chemical Mfg. Corp.
• KANTO CHEMICAL CO., INC.
• Merck
• Sigma-Aldrich
• TCI Chemicals (India) Pvt. Ltd.
   

Feedstock for Phenanthrene

The raw material involved in the manufacturing of Phenanthrene is Coal Tar. The type and quality of coal used in the production of coke (from which coal tar is a byproduct) significantly impact the quality and yield of coal tar. The technology and methodology used in coke production also affect the quantity and quality of coal tar produced, which further affects its sourcing strategies. Coal tar is a hazardous material that requires special handling and transportation methods. Therefore, the cost and complexity of transportation serve as a major factor that largely affects its sourcing. Economic downturns can reduce demand for steel (and therefore coke and coal tar), which further affects the sourcing decisions for coal tar. The development of less hazardous or more environmentally friendly alternatives to coal tar-based products also significantly impacts its demand, production, and sourcing strategies. Coal tar contains numerous polycyclic aromatic hydrocarbons (PAHs) that can be harmful to the environment and human health. Thus, compliance with certain specified environmental regulations also greatly influences coal tar sourcing.
 

Market Drivers for Phenanthrene

The main factor that drives the market for Phenanthrene is its demand as a starting material for its applications in chemical manufacturing, pharmaceuticals, dyes, and explosives. Its utilization as a precursor in the production of pigments and various dyes, such as alizarin and other synthetic dyes, largely promotes its demand in the textile and printing industries. Its usage as an intermediate in the production of pesticides, polymer materials, and certain pharmaceutical compounds further enhances its demand in the agrochemical, plastics, and pharmaceutical industries. Its application as a component in the manufacturing of energetic compounds necessary for making explosive materials also contributes to its demand in the chemicals and explosives manufacturing industries.

Phenanthrene is obtained from coal tar or crude oil, both of which are subject to fluctuations based on the global coal and oil markets.  Changes in coal and oil markets due to economic conditions, regulatory changes, and geopolitical events significantly impact the availability of these raw materials, which further affect phenanthrene production. Any disruption in coal coking or petroleum refining also directly impacts the availability of phenanthrene and its procurement decisions. Phenanthrene is subject to strict regulations regarding its handling, transportation, and disposal, as it is classified as PAH and a potential carcinogen. Therefore, compliance with these environmental and health regulations can greatly increase costs and influence industrial Phenanthrene procurement. The technologies used for the extraction and purification of phenanthrene from coal tar or petroleum also significantly affect the yield and purity of the final product. Thus, advancements in technologies that improve efficiency and reduce waste in the production of phenanthrene further impact its costs and procurement strategies.

Capital Expenditure (CAPEX) for manufacturing Phenanthrene primarily involves the significant investments required to set up and equip a chemical manufacturing facility. It covers expenses related to land acquisition, construction, and infrastructure. CAPEX also involves investment in acquiring specialized chemical processing equipment like Feed Pump, Pre-heater, Kettle-Type Re-Boiler, Thermic Boiler, Distillation Column, Condenser, Hot Catch Pot, and Receiver Heavy Product Receiving Means. It also includes a Vacuum Pump, Heat Generating Means Controlling Valves, Reaction Kettle (Reactor), Distillation Kettle (Still), and Suction Filtration Unit. Investments in safety systems and environmental controls are also crucial components of CAPEX. Operational Expenditure (OPEX) for manufacturing Phenanthrene covers the day-to-day expenses that keep the production process running.

It mainly covers the cost of labor work, energy consumption, and raw materials, which are continuously required for the synthesis of Phenanthrene. Labor costs form a significant part of OPEX, which covers wages for plant operators, engineers, and support staff who ensure the plant operates efficiently and safely. Regular maintenance and repair of equipment to prevent breakdowns and ensure continuous production, along with expenses for compliance with environmental and safety standards, are also covered under OPEX.
 

Manufacturing Process

This report comprises a thorough value chain evaluation for Phenanthrene manufacturing and consists of an in-depth production cost analysis revolving around industrial Phenanthrene manufacturing.

• Production from Coal Tar: The feedstock required for this process includes Coal Tar.

Phenanthrene is produced from coal tar through a multi-step fractional distillation process under reduced pressure. The process starts with the distillation of the coal tar fraction at 50 mm Hg pressure and 160–180 degree Celsius, which separates lighter components like acenaphthene and fluorene. The remaining mixture is then subjected to a second distillation at 200–230 degree Celsius to produce a fraction containing phenanthrene, anthracene, and traces of carbazole. Finally, this intermediate fraction is re-distilled at 210–224 degree Celsius to isolate phenanthrene as the final product with 95% purity, while the residual material is recycled for further recovery.
 

Properties of Phenanthrene

Phenanthrene is a colorless crystalline solid with a faint, aromatic odor known for its characteristic blue fluorescence under ultraviolet light. It has a melting point of about 98–101 degree Celsius and a boiling point of 340 degree Celsius. The molecular formula of phenanthrene is C14H10, and its molar mass is 178.23 g/mol. The compound is almost insoluble in water but dissolves readily in organic solvents, such as benzene, toluene, and ethanol. It has a density of 1.063–1.19 g/cm³ at 20–25 degree Celsius. Phenanthrene is a polycyclic aromatic hydrocarbon composed of three fused benzene rings, which makes it more reactive than benzene but less than anthracene. The compound also participates in halogenation, sulfonation, and ozonolysis reactions and is primarily sourced from coal tar. The compound remains stable under normal environmental conditions but is flammable.

Phenanthrene Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Phenanthrene manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Phenanthrene manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Phenanthrene and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Phenanthrene manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Phenanthrene.
 

Key Insights and Report Highlights

Key Questions Covered in our Phenanthrene Manufacturing Plant Report

• How can the cost of producing Phenanthrene be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
• What are the initial investment and capital expenditure requirements for setting up a Phenanthrene manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimize the production process of Phenanthrene, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Phenanthrene manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Phenanthrene, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for Phenanthrene manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
• How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Phenanthrene manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for Phenanthrene manufacturing?