Production Cost Report | Agriculture, Farming and Commodity

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Gibberellic Acid Production Cost Breakup By Submerged Fermentation Reaction

Details: Germany - based plant Q1 2024  | From $ USD

This report proffers the thorough economics of gibberellic acid production by fermentation reaction. The preparation process is initiated by the fermentation of ascomycetous fungus G. fujikuroi. Ascomycetous fungus G. fujikuroi is an organism that belongs to the class of fungi. It is fermented in the presence of a nutritive medium containing sources of nitrogen (such as ammonium nitrate, ammonium sulfate, etc.) or carbon (including sucrose, glucose malt extract, etc.) that promotes its submerged fermentation. It is then filtered to generate gibberellic acid as the end product.

Top Producers of Gibberellic Acid

  • Jiangxi Xinruifeng Biochemical
  • Caisson Laboratories, Inc. 
  • Jiangsu Fengyuan Bioengineering
  • AgroChina Group
  • Nufarm

Feedstocks for Gibberellic Acid

Gibberellic acid is an organic chemical compound that is obtained from a fungi variety known as Ascomycetous fungus G. fujikuroi. Here, the Ascomycetous fungus G. fujikuroi is used as its major feedstock. The procurement of gibberellic acid and its feedstock depends upon various factors.

Some of the major factors include the production and availability of its raw material (Ascomycetous fungus G. fujikuroi), along with the cost of production, market prices, and logistics altogether influence its procurement on a large scale. Other factors, such as its demand in its downstream industries (including agrochemical and chemical sectors), along with trade and transportation activities, play a significant role in governing its overall procurement in the global chemical market.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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