Carbolic Acid Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing a Carbolic Acid manufacturing plant. It encompasses all critical aspects necessary for Carbolic Acid production, including the cost of Carbolic Acid production, Carbolic Acid plant cost, Carbolic Acid production costs, and the overall Carbolic Acid manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Carbolic Acid production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Carbolic Acid, or phenol, is an organic compound mainly used in the manufacture of plastics. Its key derivatives include bisphenol A, which is important in producing polycarbonates and epoxy resins. It is also important in preparing phenolic resins, such as Bakelite, which are used in electrical appliances, automotive parts, and construction materials. It is also utilized as a precursor for various pharmaceutical drugs, such as aspirin, and is utilized in the production of herbicides and dyes. Furthermore, it finds applications in cosmetics for products like sunscreens and hair dyes.
The market for Carbolic Acid is driven by its application as an important precursor in the synthesis of various pharmaceutical compounds, which elevates its demand in the pharmaceutical industry. Its function to produce various chemicals, such as plastics, resins, and adhesives, promotes its market expansion in various sectors. Its incorporation in cosmetics and personal care formulations due to its antiseptic properties, coupled with the increased awareness of hygiene and personal care, boosts its demand in the cosmetics and personal care industries.
Its role in water treatment processes for disinfection and as a pH regulator, as well as the global focus on water safety and sanitation, support the market growth for Carbolic Acid. Its effectiveness as a disinfectant in industrial cleaning agents, along with the increasing regulations to promote safe and effective disinfectants and antiseptics in various industries, further impact industrial Carbolic Acid procurement.
Raw Material for Carbolic Acid Production
According to the Carbolic Acid manufacturing plant project report, the key raw materials used in the production of Carbolic Acid include benzene-propene; toluene; benzene.
Manufacturing Process of Carbolic Acid
The extensive Carbolic Acid production cost report consists of the following major industrial manufacturing processes:
- Production via the Cumene Process: The manufacturing process of Carbolic Acid occurs from benzene and propene via the Cumene process. In this process, benzene and propene react in the presence of an acid catalyst to produce cumene. In the next step, cumene is oxidized to produce cumene hydroperoxide at a specific temperature and pressure. Finally, sulphuric acid is added to hydroperoxide, followed by the neutralization process to produce Carbolic Acid as the final product and propanone as the by-product.
- Production from toluene: The production process of Carbolic Acid occurs from toluene in two steps. In the first step, toluene is oxidized to form benzoic acid as an intermediate. Finally, benzoic acid is converted to Carbolic Acid with help of copper benzoate as the catalyst.
- Production from benzene: The manufacturing process of Carbolic Acid occurs with benzene as the starting material. The process involves the reaction of benzene with hydrogen peroxide to produce Carbolic Acid.
Carbolic acid, or phenol (C6H5OH), is a colorless to white crystalline solid with a characteristic sweet, tarry odor. It has a melting point of approximately 30°C and a boiling point of around 182°C, with a density of about 1.07 g/cm³. Carbolic acid is moderately soluble in water and more soluble in organic solvents like ethanol and ether. As a weak organic acid, it can donate protons to form phenolate ions and readily undergoes electrophilic aromatic substitution reactions due to the resonance stabilization of its aromatic ring.
Carbolic Acid Production Cost Processes with Cost Analysis
Carbolic Acid Production via the Cumene Process
This report presents a detailed cost analysis of carbolic acid production from benzene and propene via the Cumene process.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Carbolic Acid Production from Toluene
This report presents a detailed cost analysis of carbolic acid production from toluene. In this process, firstly, oxidation of toluene into benzoic acid intermediate takes place.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Carbolic Acid Production from Benzene
This report presents a detailed cost analysis of carbolic acid production from benzene. In this process, benzene reacts with hydrogen peroxide to produce carbolic acid as the final product.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Carbolic Acid |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Carbolic Acid Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Carbolic Acid but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Carbolic Acid market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Carbolic Acid manufacturing plant?
- How is Carbolic Acid manufactured?
- What is the process flow involved in producing Carbolic Acid?
- What are the raw material requirements and costs for producing Carbolic Acid?
- What is the total size of land required for setting up a Carbolic Acid manufacturing plant?
- What are the construction requirements for setting up a Carbolic Acid manufacturing plant?
- What are the machinery requirements for producing Carbolic Acid?
- What are the utility requirements and costs for producing Carbolic Acid?
- What are the manpower requirements for producing Carbolic Acid?
- What are the average salaries/wages of manpower working in a Carbolic Acid manufacturing plant?
- What are the packaging requirements and associated costs for Carbolic Acid?
- What are the transportation requirements and associated costs for Carbolic Acid?
- What are the capital costs for setting up a Carbolic Acid manufacturing plant?
- What are the operating costs for setting up a Carbolic Acid manufacturing plant?
- What should be the price of Carbolic Acid?
- What will be the income and expenditures for a Carbolic Acid manufacturing plant?
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