Sulfuric Acid Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing a sulfuric acid manufacturing plant. It encompasses all critical aspects necessary for sulfuric acid production, including the cost of sulfuric acid production, sulfuric acid plant cost, sulfuric acid production costs, and the overall sulfuric acid manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a sulfuric acid production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Sulphuric acid is a mineral acid with strong acidic nature which is widely used in metallurgical and petroleum refining processes. It also finds its application in pharmaceutical, fertilizer, dye, detergent, explosive, acid, inorganic salt, and pigment industries. Due to its use in lead-acid storage batteries as an electrolyte, the market for sulfuric acid is growing globally. It is mostly used in fertilisers like ammonium sulphate and superphosphate of lime.
It is used to make chemicals like sulphate salts, hydrochloric acid, and nitric acid. It is employed in the processing of metals for tasks including pickling (cleaning) iron and plating steel prior to tin or zinc treatment. In addition, it is employed in the manufacture of paper, laboratory testing, and rayon textile production. The use of acid has many applications, which help to support the world economy.
The chemical sulfuric acid has a wide range of applications and is utilized as a raw ingredient in many different industries. The primary driver of the sulfuric acid market is the growing demand for this commodity, as an essential component used in the manufacturing of a wide range of chemicals and phosphate fertilizers, which increases its demand for the chemical manufacturing and fertilizer industry. Additionally, it is also used in the production of certain pharmaceutical products and in petroleum refining processes which add to its market expansion in the respective sector.
Furthermore, the availability and cost of production of sulfuric acid’s raw materials which include (sulfur dioxide, hydrogen peroxide, sulfur, etc), sulfuric acid market prices, storage and handling requirements, transportation and logistics, quality and purity of sulphuric acid, environmental impact and sustainability practices, etc. The global procurement of this commodity is greatly influenced by its necessity as a key component for the fertilizer, petroleum, chemical, and pharmaceutical industries.
Raw Material for Sulfuric Acid Production
According to the Sulfuric Acid manufacturing plant project report, the major raw materials for Sulfuric Acid production include Sulfur Dioxide-Hydrogen Peroxide; Sulfur; Spent Acid; Iron Pyrite Gas; Hydrogen Sulphide.
Manufacturing Process of Sulfuric Acid
The extensive Sulfuric acid production cost report consists of this major industrial manufacturing process:
- Production from Tail Gas Using H2O2 Abatement: The process involves the conversion of sulphur dioxide into sulphuric acid by exposing it into an aqueous scrubbing solution which contains sulfuric acid, hydrogen peroxide, and/or peroxy acids of sulfur. The reaction takes place in a gas liquid apparatus, where the oxidation of sulphuric oxide to sulphuric acid is facilitated by the presence of hydrogen peroxide or peroxy acids. This process results in the formation of sulphuric acid.
- Production from Sulphur via Single Contact Process: The process begins with burning sulfur which releases sulfur dioxide, which is then transformed into sulfur trioxide. By absorption in a single column with a recirculating sulfuric acid solution in water, sulfur trioxide is converted to sulfuric acid. When it comes to manufacturing sulfuric acid, the single contact method is efficient and economical.
- Production from Spent Acid via Double Contact: This process involves a double-contact double absorption (DC/DA) technique which is used to produce sulfur dioxide by breaking down the wasted acid in a furnace. Further sulphur dioxide containing gas is purified and undergoes the same technique to produce sulfuric acid as the resultant.
- Production from Iron Pyrite Gases: In this process, iron pyrite gas is treated and then, sulfur dioxide contained in the gas is converted to sulfur trioxide, which on double-contact double absorption generates sulphuric acid.
- Production from H2S via Wet Sulphuric Acid Process: This process produces sulfur dioxide and water by burning the hydrogen sulfide present in the feed gas. After turning sulfur dioxide into sulfur trioxide, the latter is cooled to a point at which it reacts with water in the gas phase to produce sulfuric acid.
Sulphuric acid is a popular mineral acid that is composed of sulphur, oxygen, and hydrogen. It is generated in highly exothermic processes and rapidly absorbs atmospheric water vapour. The acid's poisonous nature has bad effects on the eyes, skin, teeth, and lungs. It can be used in a variety of ways in the chemical industry, notably as an electrolyte for lead-acid batteries. Gases from iron pyrite are used to extract sulfuric acid. In this procedure, iron pyrite gas is handled, and the sulphur dioxide in the gas is changed into sulphur trioxide, which, after two contacts and two absorptions, yields sulphuric acid.
Sulphuric acid has the chemical formula H2SO4 and a molar mass of 98.079 g/mol. It has a melting point of 10 °C and a boiling point of 337 °C, respectively. It has a density of 1.83 g/cm3. It has no colour or smell and seems to be a viscous liquid. It is a very potent oxidising agent and is soluble in water. It has a specific gravity of 1.84 at 298 K.
Sulfuric Acid Production Cost Processes with Cost Analysis
Sulfuric Acid Production from Tail Gas Using H2O2 Abatement
This report presents an up-to-date, detailed cost analysis of sulphuric acid production via tail gas purification using hydrogen peroxide abatement.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Sulfuric Acid Production from Sulphur via Single Contact Process
This report presents the economics of Sulphuric Acid production from sulphur via single contact process. In this process, sulphur is burned to form sulfur dioxide, which is then converted to sulphur trioxide.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Sulfuric Acid Production from Spent Acid via Double Contact Process
This report presents the cost analysis of spent sulphuric acid regeneration. This process is used for regenerating spent sulphuric acid from alkylation, including spent acid decomposition.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Sulfuric Acid Production from Iron Pyrite
This report presents the economics of sulphuric acid production from iron pyrite. In this industrial process, gas produced from the heating of iron pyrite (iron sulfide) is first treated to purify and isolate sulfur dioxide (SO2). This gas typically contains impurities that are removed to increase the efficiency of the subsequent steps. Once purified, the sulfur dioxide is then converted into sulfur trioxide (SO3) through a catalytic oxidation process. This conversion is typically facilitated by a catalyst such as vanadium pentoxide (V2O5) at high temperatures. The sulfur trioxide produced is a key intermediate used in the manufacture of sulfuric acid.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Sulfuric Acid Production from H2S via Wet Sulphuric Acid Process
This report presents an up-to-date, detailed cost analysis of sulphuric Acid production from hydrogen sulfide via Wet sulphuric acid process.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Sulfuric Acid |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Sulfuric Acid Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Sulfuric Acid but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Sulfuric Acid market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Sulfuric Acid manufacturing plant?
- How is Sulfuric Acid manufactured?
- What is the process flow involved in producing Sulfuric Acid?
- What are the raw material requirements and costs for producing Sulfuric Acid?
- What is the total size of land required for setting up a Sulfuric Acid manufacturing plant?
- What are the construction requirements for setting up a Sulfuric Acid manufacturing plant?
- What are the machinery requirements for producing Sulfuric Acid?
- What are the utility requirements and costs for producing Sulfuric Acid?
- What are the manpower requirements for producing Sulfuric Acid?
- What are the average salaries/wages of manpower working in a Sulfuric Acid manufacturing plant?
- What are the packaging requirements and associated costs for Sulfuric Acid?
- What are the transportation requirements and associated costs for Sulfuric Acid?
- What are the capital costs for setting up a Sulfuric Acid manufacturing plant?
- What are the operating costs for setting up a Sulfuric Acid manufacturing plant?
- What should be the price of Sulfuric Acid?
- What will be the income and expenditures for a Sulfuric Acid manufacturing plant?
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