Phenylbenzimidazole Sulfonic Acid Manufacturing Plant Project Report

Phenylbenzimidazole Sulfonic Acid Manufacturing Plant Project Report 2025: Market by Region, Market by Application, Key Players, Pre-feasibility, Capital Investment Costs, Production Cost Analysis, Expenditure Projections, Return on Investment (ROI), Economic Feasibility, CAPEX, OPEX, Plant Machinery Cost

Phenylbenzimidazole Sulfonic Acid Manufacturing Plant Project Report 2025: Cost Analysis, ROI, and Feasibility Insights

Phenylbenzimidazole Sulfonic Acid Manufacturing Plant Project Report by Procurement Resource thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down Phenylbenzimidazole Sulfonic Acid plant capital cost around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall Phenylbenzimidazole Sulfonic Acid manufacturing plant cost and the cash cost of manufacturing.

Phenylbenzimidazole Sulfonic Acid Manufacturing Plant Project Report

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Phenylbenzimidazole Sulfonic Acid is also known as Ensulizole. It is an organic chemical compound with the formula C13H10N2O3S, which appears as a white to light beige crystalline powder. It is widely used as a water-soluble UV filter, making it an indispensable ingredient in cosmetics, personal care, and pharmaceutical formulations globally.
 

Applications of Phenylbenzimidazole Sulfonic Acid

Phenylbenzimidazole sulfonic acid finds widespread use in the following key industries:

  • Cosmetics and Personal Care: Phenylbenzimidazole sulfonic acid is widely used as a water-soluble UV filter in sunscreens, lotions, and moisturisers. It provides effective protection against ultraviolet B (UVB) radiation, which is the primary cause of sunburn. Its water solubility allows for the formulation of non-greasy, light-feeling sunscreens that are preferred by consumers. It is also used in hair care products to protect hair from sun-induced damage. 
  • Pharmaceuticals: Phenylbenzimidazole sulfonic acid is also utilised in the production of various drugs and as a key component in medications designed to protect the skin from sun-related damage.
  • Textile Industry: Phenylbenzimidazole sulfonic acid also finds applications in the textile industry as a UV absorber to protect fabrics from degradation and colour fading caused by UV radiation.
  • Chemical Research: It is also used as a valuable reagent in research laboratories for various analytical techniques and as a building block for the synthesis of advanced materials.
     

Top 5 Manufacturers of Phenylbenzimidazole Sulfonic Acid

The global phenylbenzimidazole sulfonic acid market is moderately fragmented, with a number of key players. Leading global manufacturers include:

  • BASF SE (Badische Anilin- und Soda-Fabrik Societas Europaea)
  • DSM-Firmenich
  • Merck KGaA
  • AAKO
  • Corey Organics
     

Feedstock and Raw Material Dynamics for Phenylbenzimidazole Sulfonic Acid Manufacturing

The primary feedstocks for industrial Phenylbenzimidazole Sulfonic Acid manufacturing are 3,4-diaminobenzenesulphonic acid, benzaldehyde, and sulfurous acid. The synthesis is a multi-step process.

  • 3,4-Diaminobenzenesulphonic Acid (C6H8N2O3S): It is a highly specialised organic compound, and its synthesis involves multiple steps, which contribute to its relatively high cost. Industrial procurement of high-purity 3,4-diaminobenzenesulphonic acid is essential, as it forms the benzimidazole backbone of the molecule. Fluctuations in its price directly impact the overall manufacturing expenses and the cash cost of production for phenylbenzimidazole sulfonic acid.
  • Benzaldehyde (C7H6O): Benzaldehyde is a key organic intermediate. It is produced by the oxidation of toluene. The global benzaldehyde market and its prices are influenced by feedstock costs and demand from pharmaceuticals, fragrances, and dyes. Industrial procurement of high-purity benzaldehyde is essential for the reaction, and its cost is a significant contributor to the operating expenses and the overall production cost analysis for phenylbenzimidazole sulfonic acid.
  • Sulfurous Acid (H2SO3): Sulfurous acid is an unstable compound that is generated in situ from sulfur dioxide (SO2) and water. It is used as a solvent and a reagent in the reaction. The cost of sulfur dioxide is a major input.
     

Market Drivers for Phenylbenzimidazole Sulfonic Acid

The market for phenylbenzimidazole sulfonic acid is primarily driven by its demand as a UV filter in sunscreens, cosmetics, and personal care products to protect against harmful UVB radiation.

  • Growing Demand for Sunscreen Products: The cosmetics and personal care sector is the largest end-user, with a significant market share. The continuous demand for sunscreen products due to growing health and beauty consciousness among people is driving a strong demand for phenylbenzimidazole sulfonic acid. Its ability to absorb UVB radiation and provide broad-spectrum protection makes it an essential ingredient in various sun care products.
  • Expansion of the Personal Care and Cosmetics Sector: The global cosmetics and personal care market is witnessing continuous growth, with a strong consumer trend towards high-performance and gentle formulations. Phenylbenzimidazole sulfonic acid's water solubility makes it suitable for oil-free and non-greasy formulations, making it a valuable and widely used ingredient in various skincare and body care products.
  • Technological Advancements in Sunscreen Formulations: Major research and development in sunscreen formulations, such as the combination of phenylbenzimidazole sulfonic acid with other UV filters like zinc oxide and titanium dioxide, are leading to the production of effective broad-spectrum sunscreens. These innovations are expanding the material's applications and improving its performance in various industrial settings.
  • Demand from Research and Development: The Asia-Pacific region is a key hub for both manufacturing and utilisation, with growing cosmetics and personal care industries. This global industrial growth directly influences the total capital expenditure (CAPEX) for establishing a new Phenylbenzimidazole Sulfonic Acid plant capital cost. The ongoing research and development into new therapeutic applications and other uses for phenylbenzimidazole sulfonic acid and its derivatives ensures a steady demand from research institutions and speciality chemical companies.
     

CAPEX and OPEX in Phenylbenzimidazole Sulfonic Acid Manufacturing

Evaluating the capital and operating costs of a Phenylbenzimidazole Sulfonic Acid production setup is key to making informed decisions about its commercial success.
 

CAPEX (Capital Expenditure):

The Phenylbenzimidazole Sulfonic Acid plant capital cost involves specialised reactors for sulfonation and facilities for handling aromatic compounds safely.

  • Land and Site Preparation: This includes the costs for acquiring suitable industrial land and preparing it for construction, such as grading, foundation work, and utility connections. Given the corrosive and toxic nature of Phenylbenzimidazole Sulfonic Acid, it is crucial to implement strong safety infrastructure and containment systems to manage the associated risks effectively.
  • Building and Infrastructure: Construction of specialised reaction halls, purification areas, filtration and drying sections, product packaging areas, raw material storage, advanced analytical laboratories, and administrative offices. Buildings must be well-ventilated and designed for chemical resistance and stringent safety.
  • Reactors/Reaction Vessels: Corrosion-resistant reactors (e.g., glass-lined steel or specialised alloys) equipped with powerful agitators and precise temperature control. These vessels are crucial for the reaction of 3,4-diaminobenzenesulphonic acid with benzaldehyde and sulfurous acid.
  • Raw Material Dosing Systems: Automated and sealed dosing systems for precise and safe feeding of 3,4-diaminobenzenesulphonic acid, benzaldehyde, and sulfurous acid into the reactor, ensuring accurate stoichiometry and controlled reactions.
  • Heating and Cooling Systems: Jacketed reactors, heat exchangers, and steam generators/hot oil heaters for heating reactions, and chillers/cooling towers for cooling, which are crucial for controlling the exothermic reactions and for subsequent crystallisation.
  • Filtration and Purification Equipment: Effective filters (e.g., filter presses, centrifuges) to separate the solid phenylbenzimidazole sulfonic acid product from the liquid reaction mixture. Thorough washing systems are crucial to remove any soluble impurities.
  • Drying Equipment: Industrial dryers (e.g., rotary dryers, fluid bed dryers) designed for handling crystalline powders, ensuring low moisture content and product stability.
  • Grinding/Milling and Screening Equipment: Mills and sieving equipment may be needed for a specific particle size, along with robust dust collection systems due to the powder nature.
  • Storage Tanks/Silos: Storage silos for bulk storage of raw materials and the final phenylbenzimidazole sulfonic acid product.
  • Pumps and Piping Networks: Networks of chemical-resistant pumps and piping for transferring raw materials, solutions, and slurries throughout the plant.
  • Utilities and Support Systems: Installation of robust electrical power distribution, industrial water supply, steam generators (boilers for heating), and compressed air systems.
  • Control Systems and Instrumentation: Advanced DCS (Distributed Control Systems) or PLC (Programmable Logic Controller) based systems with extensive temperature, pressure, pH, flow, and level sensors, and safety interlocks to ensure precise control and safe operation.
  • Pollution Control Equipment: The installation of comprehensive scrubbers for controlling gaseous emissions and efficient effluent treatment plants (ETP) for handling process wastewater is a major investment, significantly affecting the overall Phenylbenzimidazole Sulfonic Acid manufacturing plant cost.
     

OPEX (Operating Expenses):

Operating expenses mainly include consumption of raw phenylbenzimidazole, sulfuric compounds, energy, and environmental compliance costs.

  • Raw Material Costs: Raw material expenses form the largest portion of operating costs for Phenylbenzimidazole Sulfonic Acid. This mainly includes the bulk procurement of 3,4-diaminobenzenesulphonic acid, benzaldehyde, and sulfurous acid. Any changes in the market prices of these key inputs have a direct impact on production cash costs and the USD per metric ton of the final product.
  • Energy Costs: Electricity consumed throughout the process to run equipment like pumps, agitators, dryers, and ventilation systems. In parallel, thermal energy via fuel or steam is required for process heating and moisture removal. The high energy input per unit of product plays a major role in shaping the overall cost structure.
  • Labour Costs: Wages, salaries, benefits, and specialised training costs for a skilled workforce, including operators, quality control staff, and maintenance technicians.
  • Utilities: Ongoing costs for process water and compressed air.
  • Maintenance and Repairs: Expenses for routine preventative maintenance, periodic inspection and repair of reactors, filters, and dryers.
  • Packaging Costs: The recurring expense of purchasing suitable, moisture-proof, and secure packaging materials for the final product (e.g., bags, drums).
  • Transportation and Logistics: Costs associated with inward logistics for raw materials and outward logistics for distributing the finished product globally.
  • Fixed Costs: Costs that remain constant regardless of output levels. For Phenylbenzimidazole Sulfonic Acid, this includes depreciation on specialised reactors and filtration equipment, property taxes on production facilities, and insurance tied to chemical handling and storage infrastructure.
  • Variable Costs: Costs that change with production volume. These cover raw materials like benzimidazole derivatives and sulfonating agents, electricity and steam used during synthesis and purification, and direct labour tied to batch processing and packaging.
  • Quality Control Costs: Significant ongoing expenses are involved in the analytical testing of raw materials, in-process samples, and finished products to ensure high purity and compliance with various industrial specifications.
  • Waste Disposal Costs: Manufacturing with phenylbenzimidazole sulfonic acid results in high expenses to treat and dispose of hazardous waste and effluents safely, which further adds to OPEX.
     

Manufacturing Process

This report comprises a thorough value chain evaluation for Phenylbenzimidazole Sulfonic Acid manufacturing and consists of an in-depth production cost analysis revolving around industrial Phenylbenzimidazole Sulfonic Acid manufacturing.

  • Production via Chemical Synthesis: The feedstock for this process includes 3,4-diaminobenzenesulphonic acid (C6H8N2O3S), benzaldehyde (C7H6O), and sulfurous acid (H2SO3). The synthesis begins with the reaction of 3,4-diaminobenzenesulphonic acid with benzaldehyde in an aqueous solution. The reaction is a condensation reaction, which takes place at a pH between 4 and 7, and at a temperature between 25-130 degrees Celsius. The reaction produces an intermediate, which then undergoes ring closure with the help of sulfurous acid to form phenylbenzimidazole sulfonic acid as the final product. The product is then purified by filtration, washing, and drying to produce a high-purity Phenylbenzimidazole Sulfonic Acid as the desired product.
     

Properties of Phenylbenzimidazole Sulfonic Acid

Phenylbenzimidazole Sulfonic Acid is an organic compound, which is characterised by its acidic nature and UV absorption properties.
 

Physical Properties

  • Appearance: White to light beige crystalline powder.
  • Odour: Odourless.
  • Molecular Formula: C13H10N2O3S
  • Molar Mass: 274.3g/mol
  • Melting Point: It decomposes above 300 degree Celsius or 410 degree Celsius without melting.
  • Boiling Point: No boiling point, as it decomposes before boiling.
  • Density: 1.64g/cm3 at 20 degree Celsius.
  • Solubility:
    • Soluble in water, especially at neutral or basic pH.
    • Insoluble in organic solvents.
  • Flash Point: Non-flammable.
     

Chemical Properties

  • UV Absorption: It is a water-soluble UV filter that absorbs strongly at UVB wavelengths. It is used in combination with other UV filters to provide broad-spectrum protection against UVA and UVB rays.
  • Acidic Nature: It contains a sulfonic acid group (−SO3H), which makes it acidic. It is a weak acid and will react with bases to form salts.
  • Photostability: The compound is photostable, meaning it does not degrade upon exposure to sunlight, which makes it a valuable component in sunscreens.
  • Reactivity: It is incompatible with strong acids and strong oxidising agents.
  • Toxicity: It is considered to have low systemic toxicity and does not show any phototoxic or photoallergenic potential.
  • pH: The pH of a 1% aqueous solution of phenylbenzimidazole sulfonic acid is approximately 4-6.
     

Phenylbenzimidazole Sulfonic Acid Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Phenylbenzimidazole Sulfonic Acid manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Phenylbenzimidazole Sulfonic Acid manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Phenylbenzimidazole Sulfonic Acid and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Phenylbenzimidazole Sulfonic Acid manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Phenylbenzimidazole Sulfonic Acid.
 

Key Insights and Report Highlights

Report Features Details
Report Title Phenylbenzimidazole Sulfonic Acid Manufacturing Plant Project Report
Preface Overview of the study and its significance.
Scope and Methodology Key Questions Answered, Methodology, Estimations & Assumptions.
Executive Summary Global Market Scenario, Production Cost Summary, Income Projections, Expenditure Projections, Profit Analysis.
Global Market Insights Market Overview, Historical and Forecast (2019-2029), Market Breakup by Segment, Market Breakup by Region, Price Trends (Raw Material Price Trends, Phenylbenzimidazole Sulfonic Acid Price Trends), Competitive Landscape (Key Players, Profiles of Key Players).
Detailed Process Flow Product Overview, Properties and Applications, Manufacturing Process Flow, Process Details.
Project Details Total Capital Investment, Land and Site Cost, Offsites/Civil Works Cost, Plant Machinery Cost, Auxiliary Equipment Cost, Contingency, Consulting and Engineering Charges, Working Capital.
Variable Cost Analysis Raw Material Specifications, Raw Material Consumption, Raw Material Costs, Utilities Consumption and Costs, Co-product Cost Credit, Labour Requirements and Costs.
Fixed Cost Analysis Plant Repair & Maintenance Cost, Overheads Cost, Insurance Cost, Financing Costs, Depreciation Charges.
General Sales and Administration Costs Costs associated with sales and administration
Project Economics Techno-economic Parameters, Income Projections, Expenditure Projections, Financial Analysis (Payback Period, Net Present Value, Internal Rate of Return), Profit Analysis, Production Cost Summary.
Report Format PDF for BASIC and PREMIUM; PDF+Dynamic Excel for ENTERPRISE.
Pricing and Purchase Options BASIC: USD 2999
PREMIUM: USD 3999
ENTERPRISE: USD 5999
Customization Scope The report can be customized based on the customer’s requirements.
Post-Sale Analyst Support 10-12 Weeks of support post-sale.
Delivery Format PDF and Excel via email; editable versions (PPT/Word) on special request.

Key Questions Covered in our Phenylbenzimidazole Sulfonic Acid Manufacturing Plant Report

  • How can the cost of producing Phenylbenzimidazole Sulfonic Acid be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
  • What is the estimated Phenylbenzimidazole Sulfonic Acid manufacturing plant cost?
  • What are the initial investment and capital expenditure requirements for setting up a Phenylbenzimidazole Sulfonic Acid manufacturing plant, and how do these investments affect economic feasibility and ROI?
  • How do we select and integrate technology providers to optimize the production process of Phenylbenzimidazole Sulfonic Acid, and what are the associated implementation costs?
  • How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Phenylbenzimidazole Sulfonic Acid manufacturing?
  • How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Phenylbenzimidazole Sulfonic Acid, and what pricing strategy adjustments are necessary?
  • What are the lifecycle costs and break-even points for Phenylbenzimidazole Sulfonic Acid manufacturing, and which production efficiency metrics are critical for success?
  • What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
  • How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
  • What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
  • What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Phenylbenzimidazole Sulfonic Acid manufacturing?
  • What types of insurance are required, and what are the comprehensive risk mitigation costs for Phenylbenzimidazole Sulfonic Acid manufacturing?

1   Preface
2   Scope and Methodology

    2.1    Key Questions Answered
    2.2    Methodology
    2.3    Estimations & Assumptions
3   Executive Summary
    3.1   Global Market Scenario
    3.2   Production Cost Summary
    3.3    Income Projections
    3.4    Expenditure Projections
    3.5    Profit Analysis
4   Global Phenylbenzimidazole Sulfonic Acid Market
    4.1    Market Overview
    4.2    Historical and Forecast (2019-2029)
    4.3    Market Breakup by Segment
    4.4    Market Breakup by Region
    4.6    Price Trends
        4.6.1 Raw Material Price Trends
        4.6.2 Phenylbenzimidazole Sulfonic Acid Price Trends
    4.7    Competitive Landscape
        4.8.1 Key Players
        4.8.2 Profiles of Key Players
5   Detailed Process Flow
    5.1    Product Overview
    5.2    Properties and Applications
    5.3    Manufacturing Process Flow
    5.4    Process Details
6   Project Details, Requirements and Costs Involved
    6.1   Total Capital Investment
    6.2    Land and Site Cost
    6.3    Offsites/ Civil Works Cost
    6.4    Plant Machinery Cost
    6.5    Auxiliary Equipment Cost
    6.6    Contingency, Consulting and Engineering Charges
    6.6    Working Capital
7   Variable Cost Analysis
    7.1    Raw Materials
        7.1.1 Raw Material Specifications
        7.1.2 Raw Material Consumption
        7.1.3 Raw Material Costs
    7.2    Utilities Consumption and Costs
    7.3    Co-product Cost Credit
    7.4    Labour Requirements and Costs
8   Fixed Cost Analysis
    8.1    Plant Repair & Maintanence Cost
    8.2    Overheads Cost
    8.3    Insurance Cost
    8.4    Financing Costs
    8.5    Depreciation Charges
9   General Sales and Administration Costs
10  Project Economics

    10.1    Techno-economic Parameters
    10.2    Income Projections
    10.3    Expenditure Projections
    10.4    Financial Analysis
    10.5    Profit Analysis
        10.5.1 Payback Period
        10.5.2 Net Present Value
        10.5.3 Internal Rate of Return
11  References

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