Synthetic Menthol Production Cost Reports
Flavours and Fragrances
The report provides a detailed analysis essential for establishing a synthetic menthol manufacturing plant. It encompasses all critical aspects necessary for synthetic menthol production, including the cost of synthetic menthol production, synthetic menthol plant cost, synthetic menthol production costs, and the overall synthetic menthol manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a synthetic menthol production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Synthetic menthol is a crystalline compound largely associated with the cosmetics, healthcare, and chemical industries. It is obtained synthetically by processing m-cresol, myrcene, or pulegone. The compound is considered a refreshing and cooling component in cosmetics and personal care products. Hence, it is utilized in the preparation of shower gels, deodorants, and talcum powder. Synthetic menthol can also be included in healthcare and pharmaceutical products. The compound is included in formulations of cooling ointments, nasal inhalers, and medications that are taken to treat throat irritations.
The market for synthetic menthol is strongly influenced by its demand observed in end-use cosmetics, personal care, and healthcare products. Its usage as a cooling ingredient in medications for treating throat irritation boosts its demand in the pharmaceutical industry. Its cooling property helps in formulating cooling ointments for burns, etc., and hence, propels its demand in the healthcare sectors. Similarly, its usage in cosmetics and skincare or body care products, including body powder, shower gels, and deodorants, increases its demand in the cosmetics industry.
Industrial synthetic menthol procurement is impacted by the rise or fall observed in its demand covering the cosmetics and healthcare industries. There are other factors that influence its procurement, including its production cost, market prices, and supply, etc. Therefore, the shifts in these factors, especially its demand for producing medications, personal care, and chemical products, along with its market prices and distribution, drive its procurement.
Raw Material for Synthetic Menthol Production
According to the synthetic menthol manufacturing plant project report, the key raw materials for synthetic menthol production includes m-cresol-propene-hydrogen; myrcene-BINAP rhodium complex-zinc bromide-hydrogen; pulegone-hydrogen.
Manufacturing Process of Synthetic Menthol
The extensive synthetic menthol production cost report consists of the following major industrial manufacturing process:
- From M-Cresol: The production process of synthetic menthol begins by processing m-cresol. It is alkylated using propene and yields thymol, followed by hydrogenation to give racemic menthol. The racemic menthol is isolated by fractional distillation, then treated with methyl benzoate, and crystallized to give synthetic menthol at the end.
- From Myrcene: The manufacturing process of synthetic menthol is initiated by the hydrolysis of myrcene to yield allylic amine, which is followed by asymmetric isomerization, cyclization, and hydrogenation to give synthetic menthol the final product.
- From Pulegone: Synthetic menthol is produced by hydrogenation of pulegone. The reaction is carried out in the presence of a metal catalyst, that leads to the production of synthetic menthol at the end.
Synthetic menthol is a crystalline compound obtained by processing m-cresol or, pulegone, or myrcene. It is a white or colorless, flaky, crystalline substance that is solid at ambient temperature with a density of 0.890 kg/dm3. Its chemical formula is C10H20O, and its molecular weight is 156.26 g/mol. Its melting point ranges between 41 and 44 °C depending on its purity. It has a waxy, crystalline appearance and is solid even at the room temperature.
It is highly miscible in diethyl ether, acetone, chloroform, acetic acid, ethanol, and hexene. The boiling and melting of synthetic menthol are 212 °C (485 K) and 36-38 °C (311 K). The flash point of synthetic menthol is 93 °C. It is frequently used to treat mild throat discomfort since it contains anesthetic and anti-irritant properties.
Synthetic Menthol Production Cost Processes with Cost Analysis
Synthetic Menthol Production via Hydrogenation
This report presents a detailed cost analysis of synthetic menthol production from m-cresol via hydrogenation, known as the Haarmann–Reimer process.
Details: Germany - based plant Q1 2024 From $ 2249.00 USD
Synthetic Menthol Production via Asymmetric Synthesis
This report presents a detailed cost analysis of synthetic menthol production from myrcene using a process involving asymmetric synthesis.
Details: Germany - based plant Q1 2024 From $ 2249.00 USD
Synthetic Menthol Production from Pulegone via Hydrogenation
This report presents a detailed cost analysis of synthetic menthol production from pulegone using the hydrogenation process.
Details: Germany - based plant Q1 2024 From $ 2249.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Synthetic Menthol |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Synthetic Menthol Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Synthetic Menthol but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Synthetic Menthol market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a synthetic menthol manufacturing plant?
- How is synthetic menthol manufactured?
- What is the process flow involved in producing synthetic menthol?
- What are the raw material requirements and costs for producing synthetic menthol?
- What is the total size of land required for setting up a synthetic menthol manufacturing plant?
- What are the construction requirements for setting up a synthetic menthol manufacturing plant?
- What are the machinery requirements for producing synthetic menthol?
- What are the utility requirements and costs for producing synthetic menthol?
- What are the manpower requirements for producing synthetic menthol r?
- What are the average salaries/wages of manpower working in a synthetic menthol manufacturing plant?
- What are the packaging requirements and associated costs for synthetic menthol?
- What are the transportation requirements and associated costs for synthetic menthol?
- What are the capital costs for setting up a synthetic menthol manufacturing plant?
- What are the operating costs for setting up a synthetic menthol manufacturing plant?
- What should be the price of synthetic menthol?
- What will be the income and expenditures for a synthetic menthol manufacturing plant?
Need more help?
- We can tailor the report as per your unique requirements such as desired capacity, future expansion plans, product specifications, mode of financing, plant location, etc.
- We can also provide a flexible, easy-to-use, dynamic excel-based cost-model/ dashboard where you can change the inputs to get different outputs
- Speak to our highly skilled team of analysts for insights on the recent trends and innovations, industry best practices, key success and risk factors, product pricing, margins, return on investment, industry standards and regulations, etc.
- Gain an unparalleled competitive advantage in your domain by understanding how to optimize your business operations and maximize profits
- For further assistance, please connect with our analysts