1,2-Dichloroethane Manufacturing Plant Project Report 2025: Market by Region, Market by Application, Key Players, Pre-feasibility, Capital Investment Costs, Production Cost Analysis, Expenditure Projections, Return on Investment (ROI), Economic Feasibility, CAPEX, OPEX, Plant Machinery Cost

1,2-Dichloroethane Manufacturing Plant Project Report 2025: Cost Analysis, ROI, and Feasibility Insights

1,2-Dichloroethane Manufacturing Plant Project Report by Procurement Resource thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down 1,2-Dichloroethane plant capital cost around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall 1,2-Dichloroethane manufacturing plant cost and the cash cost of manufacturing.

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1,2-Dichloroethane, also known as ethylene dichloride, is an organic compound with a pleasant, sweet, chloroform-like odour. It works as an important chemical intermediate and is utilised as a precursor for polyvinyl chloride (PVC) plastic. It also finds its use as a solvent in various industrial applications.
 

Industrial Applications of 1,2-Dichloroethane

1,2-Dichloroethane (EDC) is used in several industrial sectors because of its use as a precursor to PVC.

• Polyvinyl Chloride (PVC) Production:
  • Vinyl Chloride Monomer (VCM): It is utilised in the production of vinyl chloride monomer (VCM), which works as a building block for PVC plastic.
  • PVC Products: The demand for PVC products like pipes and fittings for construction, window frames, wire and cable insulation, automotive interiors (upholstery), footwear, and consumer goods contributes to its market.
• Chemical Intermediate:
  • Solvent: It is used as a solvent for fats, waxes, gums, and resins. It is also employed as a solvent in the production of certain adhesives, paints, and textile cleaning.
  • Other Organic Chemicals: It works as a key intermediate in the synthesis of various other organic chemicals that include ethylene amines, vinylidene chloride, and some perchloroethylene compounds.
• Other Applications:
  • It is used as a degreaser in metal processing and engineering industries.
     

Top 5 Industrial Manufacturers of 1,2-Dichloroethane (EDC)

The market for 1,2-Dichloroethane market is served by major chemical companies with ethylene and chlorine production capabilities.

• Westlake Chemical
• Dow Chemical Company
• Occidental Chemical Corporation
• INEOS Group Ltd.
• Formosa Plastics Corporation
   

Feedstock for 1,2-Dichloroethane (EDC)

The production cost for 1,2-Dichloroethane (EDC) is affected by the availability and price of its major feedstocks.

• Ethene: It is a petrochemical intermediate produced by the steam cracking of hydrocarbons (e.g., naphtha, ethane). The price of ethene is affected by fluctuations in global crude oil and natural gas prices. Its demand in polyethene and other major consumers (e.g., ethylene oxide) also impacts its availability and cost. 
• Chlorine: It is produced by the energy-intensive chlor-alkali process (electrolysis of brine). Chlorine prices are highly dependent on electricity costs and the global demand for its co-product, sodium hydroxide. It has a highly toxic, corrosive, and reactive nature, and its procurement requires strict safety measures, specialised transportation, and strong on-site storage infrastructure that adds to its costs.
   

Market Drivers for 1,2-Dichloroethane (EDC)

The market for 1,2-dichloroethane is driven by its usage in the production of plastics and other chemicals.

• Role in PVC Production: Its usage in the construction, automotive, and consumer goods sectors as the precursor to vinyl chloride monomer (VCM) contributes to its market growth.
• Rapid Urbanisation and Industrialisation: Global urbanisation and infrastructure development fuel an increasing demand for PVC-based products like pipes, fittings, and window frames, which drives its market.
• Solvent and Chemical Intermediate Applications: Its utilisation as a solvent and intermediate for other organic chemicals makes it a popular product in pharmaceuticals, textiles, and adhesives.
   

Regional Market Drivers

• Asia-Pacific: The Asia-Pacific region leads the 1,2-dichloroethane market because of the growing construction and automotive sectors in the region.
• North America: The market growth of 1,2-dichloroethane in North America is supported by mature chemical, automotive, and electronics industries.
• Europe: Europe’s 1,2-dichloroethane market is driven by strong industrial activity and a shift toward environmentally friendly manufacturing processes. Regulatory focus on reducing emissions and adopting green chemistry influences its demand in the region.
   

Capital Expenditures (CAPEX) for a 1,2-Dichloroethane Manufacturing Facility

Building up a 1,2-dichloroethane facility requires investment in components like reactors and purification equipment. The 1,2-Dichloroethane plant capital cost covers all the major fixed assets needed.

• Reaction Section: The core of the process is a series of reactors for the chlorination of ethene. This is a liquid-phase reaction, typically using a bubble-column reactor made of corrosion-resistant materials (e.g., glass-lined steel, specialised alloys). The reactor requires a precise temperature control system (e.g., cooling jackets or coils) to manage the exothermic reaction and prevent side reactions.
• Raw Material Storage: The plant requires specialised storage for its hazardous raw materials. This includes large, pressurised tanks for gaseous ethene and high-pressure, low-temperature tanks for liquid chlorine.
• Purification Equipment: This includes a series of distillation columns (e.g., heavy-ends column, light-ends column, stripping column) to separate EDC from impurities like by-products (high-boilers), unreacted ethene, and hydrogen chloride gas.
• Environmental & Safety Systems: A crucial part of the EDC plant capital cost is a robust environmental system. This includes an effluent treatment plant (ETP) for managing wastewater and an air scrubber to handle unreacted chlorine and hydrogen chloride gas.
• Utilities & Infrastructure: The facility needs a reliable infrastructure for power, steam (boilers for reboilers), and water.
   

Operational Expenditures (OPEX) for a 1,2-Dichloroethane Manufacturing Facility

The ongoing costs of running a 1,2-Dichloroethane plant include both fixed and variable components.

• Raw Materials & Utilities: It includes purchasing ethene and chlorine. The high cost and strict handling of these compounds are major factors. The high energy demand for the chlor-alkali process and the distillation steps makes utility costs (electricity, steam) a major part of manufacturing expenses. The cost per metric ton (USD/MT) is directly affected by the price of these feedstocks.
• Labour & Maintenance: The costs for highly skilled personnel, including chemical engineers and technicians, are a continuous expense. The corrosive nature of the chemicals means that maintenance and repair costs for the reactors and other specialised equipment are a key part of manufacturing expenses.
• Fixed Costs: Costs like insurance, taxes, and administrative overhead are part of the fixed and variable costs. The depreciation and amortisation of the large initial CAPEX are also substantial fixed costs that are factored into the long-term cost model.
   

Manufacturing Process

This report comprises a thorough value chain evaluation for 1,2-dichloroethane manufacturing and an in-depth production cost analysis revolving around industrial 1,2-dichloroethane production.

• Production from Ethene and Chlorine: The industrial manufacturing of 1,2-dichloroethane is done via a direct chlorination reaction. In this process, gaseous ethene reacts with chlorine in a liquid phase in the presence of a Lewis acid catalyst (e.g., ferric chloride, FeCl3). The reaction is carefully controlled at low temperatures and pressures, which leads to the formation of 1,2-dichloroethane. After the reaction, the crude 1,2-dichloroethane is purified through a series of distillation columns to get a pure compound.
   

Properties of 1,2-Dichloroethane

1,2-Dichloroethane is a chlorinated hydrocarbon that has unique properties, making it useful in different applications.
 

Physical Properties:

• Molecular Formula: C2H4Cl2
• Molar Mass: 98.96 g/mol
• Melting Point: −35.3 degree Celsius
• Boiling Point: 83.5 degree Celsius
• Density: 1.253 g/cm³
• Flash Point: 13 degree Celsius (Closed Cup)
• Appearance: Clear, colourless liquid
• Solubility: Sparingly soluble in water (0.86% by weight), miscible with most organic solvents
   

Chemical Properties:

• Stability: Stable solvent, but decomposes slowly upon heating or in the presence of light, becoming acidic and darkening
• Usage: Key building block in the production of VCM, the monomer for PVC
   

1,2-Dichloroethane Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this 1,2-Dichloroethane manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to 1,2-Dichloroethane manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for 1,2-Dichloroethane and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the 1,2-Dichloroethane manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for 1,2-Dichloroethane.
 

Key Insights and Report Highlights

Key Questions Covered in our 1,2-Dichloroethane Manufacturing Plant Report

• How can the cost of producing 1,2-Dichloroethane be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
• What is the estimated 1,2-Dichloroethane manufacturing plant cost?
• What are the initial investment and capital expenditure requirements for setting up a 1,2-Dichloroethane manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimize the production process of 1,2-Dichloroethane, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of 1,2-Dichloroethane manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for 1,2-Dichloroethane, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for 1,2-Dichloroethane manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
• How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in 1,2-Dichloroethane manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for 1,2-Dichloroethane manufacturing?