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2-Propanol Manufacturing Plant Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing.
2-Propanol is an organic compound that is used in many applications across different industries. It is used as a solvent in the production of paints and coatings. It works as a cleaning agent in household cleaners and personal care products like hand sanitizers. It is used in pharmaceuticals as a solvent and intermediate in formulations. It also works as a preservative because of its antiseptic properties. It is utilized in cosmetics and found in perfumes and nail polish removers. It is used in skin and hair care products because of its moisturizing and antiseptic properties. It is utilized as a fuel additive to prevent water from freezing in fuel lines. It is used in the laboratory as a non-toxic preservative for biological specimens and in DNA extraction processes. It is used in the semiconductor industry for etching silicon wafers.
The manufacturing of 2-propanol involves different processes that use acetone and propene as the major feedstock. The changes in the market dynamics of these raw materials affect its production.
The procurement of acetone is affected by prices of raw material like phenol and propylene that affect production expenses. The fluctuation in energy costs affects its production as it is an energy-intensive process. The regulatory environment, with strict environmental standards, impacts production processes and procurement. Its demand in different downstream industries affects its prices and availability. Also, the supply chain dynamics that include geopolitical factors and disruptions affect acetone availability and prices. The usage of modern technology in production methods improves efficiency and productivity, which further impacts its sourcing strategies.
The sourcing of propene is influenced by several factors. The changes in the prices of feedstock like crude oil and natural gas affect production costs. Its demand from industries like polypropylene, propylene oxide, and acrylate affects its prices and availability. Geopolitical factors like trade policies and conflicts disrupt global supply chains and impact propane pricing. The usage of advanced technology in production methods improve efficiency and reduce costs that further affects its procurement strategies.
The market for 2-Propanol is driven by its increased demand for hand sanitizers and disinfectants. Its effectiveness in dissolving oils and other substances makes it a popular product. The growth in the pharmaceutical industry and a rise in new drug approvals fuels its demand as a solvent in drug manufacturing processes. Its utilization in paints and coatings industry that is used from automotive coatings to construction materials boosts its market. Its usage in cosmetics and personal care products further contributes to its market growth. Also, technological advancements and an inclination towards green chemistry expand its applications.
The focus on developing more environmentally friendly formulations that can be produced from renewable sources makes it a popular product. Its market in the Asia Pacific region is influenced by rapid industrial growth and pharmaceutical expansion. In Europe its demand is driven by strict environmental regulations and a strong pharmaceutical sector. At the same time, in North America, stable demand from established industries like pharmaceuticals and personal care supports its market growth.
The CAPEX for 2-Propanol includes investment in a fixed-bed or fluidized-bed reactor, catalyst system, preheaters, and fractional distillation column. It also includes storage and handling infrastructure that has raw material storage tanks, product storage tanks, and high-pressure piping with specialized valves. Cooling towers, chillers, boilers, and steam systems, along with scrubber systems and gas neutralization units also comes under CAPEX. Its OPEX includes costs for raw material handling systems, along with energy and utility expenses. Catalyst regeneration units, control valves, sensors for temperature, pressure, and flow rates, and laboratory testing equipment (HPLC, GC-MS, NMR) are also covered under OPEX. It also includes waste treatment and emission control expenses, logistics, and distribution.
This report comprises a thorough value chain evaluation for 2-Propanol manufacturing and consists of an in-depth production cost analysis revolving around industrial 2-Propanol manufacturing.
The production of 2-propanol involves the hydrogenation of acetone. The reaction takes place in a liquid phase reaction within a fixed bed reactor. This process uses Raney nickel as catalysts and the reaction results in the formation of 2-propanol as the final product.
The manufacturing process of 2-Propanol involves a two-step indirect hydration of propene. First, propene is reacted with sulfuric acid, which forms isopropyl alcohol sulfates. After that, these sulfates goesgo through hydrolysis with water that leads to the formation of 2-propaol as the final product.
The manufacturing process of 2-Propanol involves the direct hydration of gaseous propene. The hydration of propene is done in the presence of water and acidic catalysts. The reaction takes place under controlled conditions that convert propene into 2-propanol. The use of acidic catalysts improves the reaction rate, which leads to the formation of high-purity 2-propanol.
2-Propanol has a molecular formula of C3H8O and a molecular weight of 60.10 g/mol. It is a colorless liquid with a pungent alcoholic odor. It has a melting point of −89.5 degree Celsius and a boiling point in the range of 82.5 to 82.6 degree Celsius. It has a density of around 0.785 to 0.786 g/mL at room temperature. Its flash point is in the range of -11.3 to 11.7 degree Celsius, and it has a refractive index of 1.377. It is completely miscible with water and is highly flammable, being incompatible with acids, strong oxidizing agents, acid anhydrides, and halogens. All these physical and chemical properties make it useful as a solvent and antiseptic agent in various industrial and household applications.
2-Propanol Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.
Apart from that, this 2-Propanol manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to 2-Propanol manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for 2-Propanol and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.
In addition to operational insights, the 2-Propanol manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.
We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for 2-Propanol.
Report Features | Details |
---|---|
Report Title | 2-Propanol Manufacturing Plant Project Report |
Preface | Overview of the study and its significance. |
Scope and Methodology | Key Questions Answered, Methodology, Estimations & Assumptions. |
Executive Summary | Global Market Scenario, Production Cost Summary, Income Projections, Expenditure Projections, Profit Analysis. |
Global Market Insights | Market Overview, Historical and Forecast (2019-2029), Market Breakup by Segment, Market Breakup by Region, Price Trends (Raw Material Price Trends, 2-Propanol Price Trends), Competitive Landscape (Key Players, Profiles of Key Players). |
Detailed Process Flow | Product Overview, Properties and Applications, Manufacturing Process Flow, Process Details. |
Project Details | Total Capital Investment, Land and Site Cost, Offsites/Civil Works Cost, Plant Machinery Cost, Auxiliary Equipment Cost, Contingency, Consulting and Engineering Charges, Working Capital. |
Variable Cost Analysis | Raw Material Specifications, Raw Material Consumption, Raw Material Costs, Utilities Consumption and Costs, Co-product Cost Credit, Labour Requirements and Costs. |
Fixed Cost Analysis | Plant Repair & Maintenance Cost, Overheads Cost, Insurance Cost, Financing Costs, Depreciation Charges. |
General Sales and Administration Costs | Costs associated with sales and administration |
Project Economics | Techno-economic Parameters, Income Projections, Expenditure Projections, Financial Analysis (Payback Period, Net Present Value, Internal Rate of Return), Profit Analysis, Production Cost Summary. |
Report Format | PDF for BASIC and PREMIUM; PDF+Dynamic Excel for ENTERPRISE. |
Pricing and Purchase Options | BASIC: USD 2999 PREMIUM: USD 3999 ENTERPRISE: USD 5999 |
Customization Scope | The report can be customized based on the customer’s requirements. |
Post-Sale Analyst Support | 10-12 Weeks of support post-sale. |
Delivery Format | PDF and Excel via email; editable versions (PPT/Word) on special request. |
1 Preface
2 Scope and Methodology
2.1 Key Questions Answered
2.2 Methodology
2.3 Estimations & Assumptions
3 Executive Summary
3.1 Global Market Scenario
3.2 Production Cost Summary
3.3 Income Projections
3.4 Expenditure Projections
3.5 Profit Analysis
4 Global 2-Propanol Market
4.1 Market Overview
4.2 Historical and Forecast (2019-2029)
4.3 Market Breakup by Segment
4.4 Market Breakup by Region
4.6 Price Trends
4.6.1 Raw Material Price Trends
4.6.2 2-Propanol Price Trends
4.7 Competitive Landscape
4.8.1 Key Players
4.8.2 Profiles of Key Players
5 Detailed Process Flow
5.1 Product Overview
5.2 Properties and Applications
5.3 Manufacturing Process Flow
5.4 Process Details
6 Project Details, Requirements and Costs Involved
6.1 Total Capital Investment
6.2 Land and Site Cost
6.3 Offsites/ Civil Works Cost
6.4 Plant Machinery Cost
6.5 Auxiliary Equipment Cost
6.6 Contingency, Consulting and Engineering Charges
6.6 Working Capital
7 Variable Cost Analysis
7.1 Raw Materials
7.1.1 Raw Material Specifications
7.1.2 Raw Material Consumption
7.1.3 Raw Material Costs
7.2 Utilities Consumption and Costs
7.3 Co-product Cost Credit
7.4 Labour Requirements and Costs
8 Fixed Cost Analysis
8.1 Plant Repair & Maintanence Cost
8.2 Overheads Cost
8.3 Insurance Cost
8.4 Financing Costs
8.5 Depreciation Charges
9 General Sales and Administration Costs
10 Project Economics
10.1 Techno-economic Parameters
10.2 Income Projections
10.3 Expenditure Projections
10.4 Financial Analysis
10.5 Profit Analysis
10.5.1 Payback Period
10.5.2 Net Present Value
10.5.3 Internal Rate of Return
11 References
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