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4-Isopropylbenzyl Alcohol Manufacturing Plant Project Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing.
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4-Isopropylbenzyl alcohol, also known as cumyl alcohol, is an aromatic organic compound that has different applications. It is used in the flavor and fragrance industry as a flavoring agent because of its caraway-like odor. It works as a precursor for aromatic esters in perfumes and cosmetics. It is utilized in the manufacturing of insect repellent used in household and outdoor settings. It is used in pharmaceuticals as an intermediate in drug synthesis and contributes to drug delivery systems. It is used in the production of dyes, resins, and polymers for the development of new materials. It is a component of essential oils extracted from certain plants that show its natural occurrence in plant metabolites.
The manufacturing of 4-isopropylbenzyl alcohol is done via a catalytic hydrogenation process that uses cuminaldehyde and hydrogen gas as the first line of raw material. The fluctuation in the prices and availability of these major feedstock affect its production.
The procurement of cuminaldehyde is affected by several factors. The choice of synthesis method affects its production efficiency and cost that impacts its procurement. Its demand in the food, fragrance, pharmaceutical, cosmetic, and chemical industries affects its availability. The regulatory compliance for safety and quality affects its procurement costs. Also, supply chain and logistics are important factor to maintain a stable supply and affects its prices and availability. The environmental and safety considerations are also important because of the preference for more sustainable and safer production methods.
The sourcing of hydrogen gas is affected by the production method, which impacts its procurement costs. The compression and storage costs also add to the expense because of the need for special equipment for high-pressure storage and transportation. Also, carbon pricing and government incentives impact the economics of hydrogen production by favoring cleaner methods that affect its sourcing. The energy prices, mainly natural gas costs used in hydrogen production, affect overall procurement costs.
The market for 4-Isopropylbenzyl Alcohol is driven by its demand in the fragrance and cosmetic industry. Its use as a flavoring agent in the food industry contributes to its market growth. Its utilization as an active ingredient in mosquito repellent formulations boosts its demand for household consumer products. Its usage as a precursor in the synthesis of pharmaceuticals and agrochemicals makes it a popular product. Regulatory compliance with health, safety, and environmental standards impacts procurement decisions and market dynamics. In the North American region, its market is driven by its usage in the fragrance and food sectors. The market of the Asia-Pacific region is growing because of the growing chemical industry. At the same time, the European market is driven by demand for high-purity compounds.
The CAPEX for 4-isopropylbenzyl Alcohol includes the costs of a stainless steel or glass-lined reactor, a stirring system, and a temperature control system. It also includes investment in overhead condensers, hydrogenation units, rotary evaporators, vacuum distillation systems, and fractional distillation columns. Chemical transfer pumps, filtration units, scrubber systems, and a waste treatment facility also come under CAPEX. Its OPEX consists of recurring costs related to raw materials and energy consumption, including power for cooling systems, heating for distillation, etc. Labor costs involve wages for skilled operators, maintenance personnel, and quality control staff. Waste management and environmental compliance that include solvent recovery and recycling, catalyst regeneration, and treatment of process effluents also come under OPEX.
This report comprises a thorough value chain evaluation for 4-Isopropylbenzyl Alcohol manufacturing and consists of an in-depth production cost analysis revolving around industrial 4-Isopropylbenzyl Alcohol manufacturing.
The production of 4-Isopropylbenzyl Alcohol involves a catalytic hydrogenation process. First, cuminaldehyde is hydrogenated using Raney nickel as a catalyst in methanol. Hydrogen gas is applied under controlled temperature and pressure conditions that convert cuminaldehyde into 4-isopropylbenzyl alcohol. After the reaction, the mixture is cooled, filtered, and distilled to get pure 4-isopropylbenzyl Alcohol as the final product.
4-Isopropylbenzyl alcohol has a molecular formula of C10H14O and a molecular weight of 150.22 g/mol. The compound appears as a clear, colorless pale-yellow liquid with a strong, persistent caraway-like odor. It has a refractive index of 1.5175-1.5225 at 20 degree Celsius. It has a boiling point of 248 degree Celsius and a melting point of around 28 degree Celsius. Its density value is 0.98 g/cm³, with a flash point greater than 112 degree Celsius. It is poorly soluble in water but soluble in alcohol. It is chemically stable under normal conditions but incompatible with strong oxidizing agents. It causes acute oral toxicity and skin and eye irritation. All these physical and chemical properties make it useful in different applications in many industries.
4-Isopropylbenzyl Alcohol Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.
Apart from that, this 4-Isopropylbenzyl Alcohol manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to 4-Isopropylbenzyl Alcohol manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for 4-Isopropylbenzyl Alcohol and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.
In addition to operational insights, the 4-Isopropylbenzyl Alcohol manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.
We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for 4-Isopropylbenzyl Alcohol.
Report Features | Details |
---|---|
Report Title | 4-Isopropylbenzyl Alcohol Manufacturing Plant Project Report |
Preface | Overview of the study and its significance. |
Scope and Methodology | Key Questions Answered, Methodology, Estimations & Assumptions. |
Executive Summary | Global Market Scenario, Production Cost Summary, Income Projections, Expenditure Projections, Profit Analysis. |
Global Market Insights | Market Overview, Historical and Forecast (2019-2029), Market Breakup by Segment, Market Breakup by Region, Price Trends (Raw Material Price Trends, 4-Isopropylbenzyl Alcohol Price Trends), Competitive Landscape (Key Players, Profiles of Key Players). |
Detailed Process Flow | Product Overview, Properties and Applications, Manufacturing Process Flow, Process Details. |
Project Details | Total Capital Investment, Land and Site Cost, Offsites/Civil Works Cost, Plant Machinery Cost, Auxiliary Equipment Cost, Contingency, Consulting and Engineering Charges, Working Capital. |
Variable Cost Analysis | Raw Material Specifications, Raw Material Consumption, Raw Material Costs, Utilities Consumption and Costs, Co-product Cost Credit, Labour Requirements and Costs. |
Fixed Cost Analysis | Plant Repair & Maintenance Cost, Overheads Cost, Insurance Cost, Financing Costs, Depreciation Charges. |
General Sales and Administration Costs | Costs associated with sales and administration |
Project Economics | Techno-economic Parameters, Income Projections, Expenditure Projections, Financial Analysis (Payback Period, Net Present Value, Internal Rate of Return), Profit Analysis, Production Cost Summary. |
Report Format | PDF for BASIC and PREMIUM; PDF+Dynamic Excel for ENTERPRISE. |
Pricing and Purchase Options | BASIC: USD 2999 PREMIUM: USD 3999 ENTERPRISE: USD 5999 |
Customization Scope | The report can be customized based on the customer’s requirements. |
Post-Sale Analyst Support | 10-12 Weeks of support post-sale. |
Delivery Format | PDF and Excel via email; editable versions (PPT/Word) on special request. |
1 Preface
2 Scope and Methodology
2.1 Key Questions Answered
2.2 Methodology
2.3 Estimations & Assumptions
3 Executive Summary
3.1 Global Market Scenario
3.2 Production Cost Summary
3.3 Income Projections
3.4 Expenditure Projections
3.5 Profit Analysis
4 Global 4-Isopropylbenzyl Alcohol Market
4.1 Market Overview
4.2 Historical and Forecast (2019-2029)
4.3 Market Breakup by Segment
4.4 Market Breakup by Region
4.6 Price Trends
4.6.1 Raw Material Price Trends
4.6.2 4-Isopropylbenzyl Alcohol Price Trends
4.7 Competitive Landscape
4.8.1 Key Players
4.8.2 Profiles of Key Players
5 Detailed Process Flow
5.1 Product Overview
5.2 Properties and Applications
5.3 Manufacturing Process Flow
5.4 Process Details
6 Project Details, Requirements and Costs Involved
6.1 Total Capital Investment
6.2 Land and Site Cost
6.3 Offsites/ Civil Works Cost
6.4 Plant Machinery Cost
6.5 Auxiliary Equipment Cost
6.6 Contingency, Consulting and Engineering Charges
6.6 Working Capital
7 Variable Cost Analysis
7.1 Raw Materials
7.1.1 Raw Material Specifications
7.1.2 Raw Material Consumption
7.1.3 Raw Material Costs
7.2 Utilities Consumption and Costs
7.3 Co-product Cost Credit
7.4 Labour Requirements and Costs
8 Fixed Cost Analysis
8.1 Plant Repair & Maintanence Cost
8.2 Overheads Cost
8.3 Insurance Cost
8.4 Financing Costs
8.5 Depreciation Charges
9 General Sales and Administration Costs
10 Project Economics
10.1 Techno-economic Parameters
10.2 Income Projections
10.3 Expenditure Projections
10.4 Financial Analysis
10.5 Profit Analysis
10.5.1 Payback Period
10.5.2 Net Present Value
10.5.3 Internal Rate of Return
11 References
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