Dichloroisocyanuric Acid Manufacturing Plant Project Report: Key Insights and Outline

Dichloroisocyanuric Acid Manufacturing Plant Project Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down Dichloroisocyanuric Acid plant capital cost around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall Dichloroisocyanuric Acid manufacturing plant cost and the cash cost of manufacturing.

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Dichloroisocyanuric Acid is an organic compound that has a characteristic chlorine odour. It is a highly effective chlorinating agent, disinfectant, and oxidising agent. It is used in water treatment, swimming pool sanitation, industrial disinfection, and as a bleaching agent.
 

Applications of Dichloroisocyanuric Acid

• Water Treatment & Disinfection: It is used in swimming pool and spa sanitisation as it kills bacteria, viruses, and algae. It is utilised in municipal water disinfection in some areas and for emergency water purification. It is employed in industrial water treatment (cooling towers) to control microbial growth.
• Disinfectant & Sanitiser: It is used in the manufacturing of disinfectant for hospitals, food processing plants, agricultural settings, and general household use. It is also utilised in sanitising solutions used for fruits, vegetables, and food contact surfaces.
• Bleaching Agent: It is employed as a bleaching agent in the textile industry and for laundry applications because of its controlled release of active chlorine.
• Deodoriser: It is used to eliminate odours by oxidising odour-causing compounds.
   

Top 5 Industrial Manufacturers of Dichloroisocyanuric Acid

The global market for Dichloroisocyanuric Acid is dominated by a few large chemical producers, particularly those with expertise in chlorine chemistry and water treatment solutions. Leading industrial manufacturers include:

• Jianfeng Chemical Group: It is a large Chinese chemical company with extensive production of chloroisocyanurates.
• Nankai Chemical Industry Co., Ltd.: It is another prominent Chinese manufacturer known for its range of fine chemicals and water treatment products.
• Hebei Jiheng Chemical Co., Ltd.: It is a significant player in the Chinese chemical industry, with a focus on trichloroisocyanuric acid (TCCA) and DCCA.
• ICL Industrial Products: It is a global speciality minerals company, strong in bromine compounds and other industrial chemicals, including disinfection solutions.
• SDC Technologies: It is a specialised company in coating technologies, which may include DCCA derivatives.
   

Feedstock for Dichloroisocyanuric Acid

The production of Dichloroisocyanuric Acid is influenced by the availability and price dynamics of its primary raw materials.

• Cyanuric Acid: It is produced from urea through a pyrolysis reaction or from dicyandiamide. Urea, in turn, is derived from ammonia and carbon dioxide. Its price is affected by to global urea prices, which are influenced by natural gas costs (as a feedstock for ammonia) and agricultural demand.
• Dichloro Monoxide: It is a highly reactive gas that is produced by reacting chlorine gas with mercuric oxide. The production and handling of dichloro monoxide are complex and energy-intensive. Its cost is affected by the price of chlorine (from the chlor-alkali process) and the specific reagents used for its synthesis. Its hazardous nature and reactivity require on-site generation or specialised industrial procurement that adds to its manufacturing expenses.
   

Market Drivers for Dichloroisocyanuric Acid

The market for Dichloroisocyanuric Acid is driven by its usage in water treatment and disinfection, influencing consumption, demand, and key geo-locations.

• Growing Water Treatment Demand: The increasing global need for clean water, along with rising populations and industrialisation, fuels its demand for disinfectant in municipal and industrial water treatment.
• Expansion of Swimming Pool & Spa Industry: The rising popularity of private and public swimming pools and spas fuels its demand as a primary sanitiser.
• Heightened Health & Hygiene Awareness: Increased public awareness regarding hygiene and sanitation, accelerated by global health concerns, boosts demand for effective disinfectants in hospitals, food processing, and household cleaning.
• Industrial & Agricultural Disinfection Needs: The need for sanitisers in the food and beverage industry, dairy farms, poultry farms, and other agricultural settings to prevent microbial contamination contributes to its market growth.
• Urbanisation and Infrastructure Development: The rise in urban areas contributes to the demand for clean water and sanitation services.
• Industrialisation & Manufacturing Growth:
  • Asia-Pacific: This region’s market is driven by rapid industrialisation and strong growth in manufacturing sectors like electronics, construction, and automotive.
  • North America ab Europe: These regions maintain consistent demand driven by established electronics, automotive, and construction industries, coupled with strict fire safety regulations.
     

CAPEX and OPEX for Dichloroisocyanuric Acid Manufacturing

A detailed analysis of both capital expenditure (CAPEX) and operating expenses (OPEX) is important for a comprehensive production cost analysis of a Dichloroisocyanuric Acid manufacturing facility. The overall dichloroisocyanuric acid plant cost is highly variable, depending on factors such as production scale, the level of automation, specific technology implementation, and the chosen geographical location, which impacts land, labour, and utility costs.

Capital Expenditure (CAPEX): Total capital expenditure (CAPEX) encompasses all the upfront, fixed investments required to build, equip, and commission a Dichloroisocyanuric Acid manufacturing plant. This directly determines the initial dichloroisocyanuric acid plant capital cost and the overall dichloroisocyanuric acid manufacturing plant cost.

• Reaction Vessels & Systems: This is a major CAPEX component. It includes multiple agitated, jacketed reactors, typically constructed from highly corrosion-resistant materials such as glass-lined steel, Hastelloy, or PTFE-lined stainless steel, capable of withstanding acidic slurries and aggressive chlorinating agents. These reactors are designed for precise temperature control, requiring efficient external chilling/cooling systems to maintain specified temperatures (e.g., 15°C to 25°C) and manage the exothermic nature of the chlorination reaction.
• Feedstock Storage & Handling Systems:
  • Cyanuric Acid: Silos, hoppers, and gravimetric or volumetric feeders for solid cyanuric acid powder, ensuring precise and dust-controlled introduction.
  • Dichloro Monoxide (Cl2O) Generation & Feeding: This requires significant investment due to its reactivity. It typically involves dedicated on-site chlorine storage (pressurised tanks for liquid chlorine, vaporisers), a reactor for Cl2O synthesis (e.g., using activated sodium carbonate), and highly specialised, leak-proof piping and control systems for precise, safe metering of the Cl2O gas into the main DCCA reactor. This setup requires extensive safety interlocks.
• Slurry Preparation & Mixing Equipment: Tanks and high-shear agitators specifically designed for preparing and maintaining a uniform aqueous slurry of cyanuric acid, preventing settling and ensuring consistent reaction feed.
• Filtration & Solid-Liquid Separation Units: Rapid, efficient filtration systems are crucial. This includes pressure filters, rotary drum filters, or horizontal plate filters made of corrosion-resistant materials, equipped for efficient solid-liquid separation of the DCCA product from the reaction liquor. The design must accommodate the acidic and potentially corrosive nature of the slurry.
• Washing & Drying Equipment: Dedicated washing vessels for the solid DCCA cake to remove residual impurities and mother liquor. This is followed by industrial dryers, such as fluid bed dryers, rotary dryers, or vacuum tray dryers, designed to operate at specific temperatures (e.g., 110°C) for a defined period (e.g., 3 hours) to achieve optimal moisture content and product stability.
• Recycle Systems: Comprehensive pumping, piping, and holding tank systems for efficiently collecting and recycling the filtered mother liquor (filtrate) back into the initial slurry preparation step. This optimises solvent water usage and reduces waste.
• Off-Gas Treatment & Scrubbing Systems: Absolutely critical for environmental compliance and safety. This involves multi-stage wet scrubbers (e.g., packed bed scrubbers with caustic solutions) to capture and neutralise any volatile chlorine compounds, acidic gases (e.g., HCl), or unreacted Cl2O released during the reaction, filtration, and drying processes. Exhaust fans and monitoring systems are integral.
• Pumps & Piping Networks: Extensive networks of robust, corrosion-resistant pumps (e.g., centrifugal, diaphragm, metering pumps) and piping (e.g., PTFE-lined steel, PVDF, Hastelloy) designed for handling highly corrosive, acidic slurries and solutions throughout the entire process.
• Storage Tanks & Packaging: Corrosion-resistant tanks for purified Dichloroisocyanuric Acid slurries or solutions, wash water, and recycled filtrate. Automated packaging lines for bagging or drumming the final dry product, often into moisture-resistant containers.
• Instrumentation & Process Control Systems: A sophisticated Distributed Control System (DCS) or advanced Programmable Logic Controller (PLC) system with a comprehensive Human-Machine Interface (HMI) for automated monitoring and control of all critical process parameters (temperature, pH, flow rates, levels, agitation speed, chlorine/dichloro monoxide feed rates). Includes numerous sensors, transmitters, control valves, and integrated safety instrumented systems (SIS) with emergency shutdown (ESD) capabilities, crucial due to the hazardous nature of raw materials and intermediates. Continuous online pH and chlorine monitoring probes are essential.
• Safety & Emergency Systems: Robust fire detection and suppression systems, emergency shutdown (ESD) systems, multi-point gas leak detection systems (especially for chlorine and dichloro monoxide), emergency showers/eyewash stations, and extensive personal protective equipment (PPE) inventory and training facilities for all personnel working in hazardous areas. Specialised ventilation and explosion-proof electrical equipment are also required.
• Laboratory & Quality Control Equipment: A fully equipped analytical laboratory is crucial for raw material verification, in-process control, and final product quality assurance. This includes instruments such as spectrophotometers for active chlorine content determination, titrators (e.g., iodometric titration), pH meters, moisture analysers (e.g., Karl Fischer), and potentially particle size analysers for solid product specification.
• Civil Works & Infrastructure: Substantial costs associated with land acquisition, extensive site preparation, foundations, and construction of specialised reactor buildings (often with secondary containment), drying areas, raw material storage sheds (with specific ventilation), product warehousing (climate-controlled for stability), administrative offices, and utility buildings, along with internal road networks and drainage.

Operating Expenses (OPEX): Operating expenses (OPEX), also known as manufacturing expenses, are the ongoing, recurring costs associated with the daily operation of a Dichloroisocyanuric Acid production facility. These represent both variable and fixed costs and are key to calculating the cash cost of production and the cost per metric ton (USD/MT).

• Raw Material Costs: This is typically the largest component of variable costs. It includes the purchase price of cyanuric acid and the chemicals required for the on-site generation of dichloro monoxide (primarily chlorine gas and an activated form of sodium carbonate). Fluctuations in global commodity markets for urea (impacting cyanuric acid) and chlorine (impacting dichloro monoxide) directly and significantly impact this cost.
• Utilities Costs: Significant variable costs include electricity consumption for agitation, pumps, filters, dryers, and control systems. Energy for heating the dryer (to 110°C) and cooling the reaction (to 15°C and 25°C) also contributes substantially. Energy efficiency programs, especially in refrigeration and drying, are crucial for managing these expenses.
• Labour Costs: Wages, salaries, and benefits for the entire plant workforce, including highly trained process operators (often working in shifts due to continuous or semi-continuous operations), process engineers, maintenance engineers and technicians, and quality control personnel. Due to the hazardous nature of the process and raw materials, specialised training, adherence to strict safety protocols, and potentially higher wages contribute significantly to labour costs.
• Maintenance & Repair Costs: Ongoing expenses for routine preventative and predictive maintenance, calibration of instruments, and proactive replacement of consumable parts (e.g., pump seals, filter media, corrosion-resistant linings/coatings in reactors and piping). The highly corrosive nature of the chemicals dictates the use of specialised, more expensive materials of construction, which can lead to higher repair costs over time.
• Chemical Consumables: Costs for auxiliary chemicals used in the process, such as reagents for dichloro monoxide generation (if not fully integrated), pH adjustment agents, flocculants/coagulants for water treatment, and laboratory consumables for continuous quality checks.
• Waste Treatment & Disposal Costs: These are often very significant expenses due to the generation of corrosive and potentially toxic gaseous emissions (e.g., unreacted Cl2O, trace Cl2, acidic fumes) that require extensive scrubbing. Any liquid or solid hazardous wastes generated from purification processes, equipment cleaning, or rejected batches also incur substantial disposal costs. Compliance with stringent environmental regulations for treating and safely disposing of these wastes (e.g., specialised neutralisation, incineration) requires substantial ongoing expense.
• Depreciation & Amortisation: Non-cash expenses that systematically allocate the initial capital investment (CAPEX) over the estimated useful life of the plant's assets. While not a direct cash outflow, it's a critical accounting expense that impacts the total production cost and profitability for economic feasibility analysis.
• Quality Control Costs: Expenses for the reagents, consumables, and labour involved in continuous analytical testing to ensure the active chlorine content, purity, moisture content, and stability of the final Dichloroisocyanuric Acid product, which is vital for its performance in disinfection applications.
• Administrative & Overhead: General business expenses, including plant administration salaries, insurance premiums (often higher due to hazardous materials and processes), property taxes, and ongoing regulatory compliance fees.
• Interest on Working Capital: The cost of financing the day-to-day operations, including managing raw material inventory, in-process materials, and accounts receivable.

The ability to recycle the filtrate back into the initial step as solvent water significantly impacts OPEX by reducing fresh water consumption, minimising wastewater treatment volumes, and recovering unreacted soluble components, thereby improving overall raw material utilisation and directly contributing to a lower cost per metric ton.
 

Manufacturing Process

This report comprises a thorough value chain evaluation for Dichloroisocyanuric Acid manufacturing and consists of an in-depth production cost analysis revolving around industrial Dichloroisocyanuric Acid manufacturing.

• Production from Cyanuric Acid: The industrial manufacturing process of dichloroisocyanuric acid involves a reaction between cyanuric acid and water. This forms an aqueous slurry to which dichloro monoxide gas is carefully introduced into the agitated mixture. This leads to a chlorination reaction that forms dichloroisocyanuric acid. The crude product is filtered, washed and dried to get dichloroisocyanuric acid as the final product.
   

Properties of Dichloroisocyanuric Acid

Dichloroisocyanuric acid is a chlorinated derivative of isocyanuric acid that is used as a bleaching and disinfecting agent in household cleaners and swimming pool treatments. Its physical and chemical properties make it highly effective in sanitation and disinfection applications.
 

Physical Properties

• Appearance: White crystalline powder or granules
• Odour: Chlorine-like
• Melting Point: 225–227 degree Celsius (decomposes without melting)
• Density: ~2.1 g/cm³
• Water Solubility: Moderately soluble; forms acidic solutions
  • 1% solution pH: ~2.7–3.3
• Stability: Stable when dry and protected from moisture and light
   

Chemical Properties

• Structure:
  • Chlorinated derivative of cyanuric acid
  • Contains an s-triazine ring (six-membered ring with 3 nitrogen and 3 carbon atoms)
  • Two chlorinated nitrogen atoms and one hydrogen-substituted nitrogen
• Reactivity:
  • Undergoes hydrolysis in water → slowly releases hypochlorous acid (HOCl) and hypochlorite ions (OCl?)
  • Reacts dangerously with strong acids, reducing agents, organic materials, and ammonium compounds
• Functionality:
  • Disinfectant and bleaching agent
  • Oxidising agent — disrupts microbial cell walls and enzymes
• Chlorine Content: ~60–63% available chlorine (as NaDCC equivalent)
• Hazards:
  • Strong oxidiser
  • Can release chlorine gas or cause violent reactions if mishandled

Dichloroisocyanuric Acid Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Dichloroisocyanuric Acid manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Dichloroisocyanuric Acid manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Dichloroisocyanuric Acid and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Dichloroisocyanuric Acid manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Dichloroisocyanuric Acid.
 

Key Insights and Report Highlights

Key Questions Covered in our Dichloroisocyanuric Acid Manufacturing Plant Report

• How can the cost of producing Dichloroisocyanuric Acid be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
• What is the estimated Dichloroisocyanuric Acid manufacturing plant cost?
• What are the initial investment and capital expenditure requirements for setting up a Dichloroisocyanuric Acid manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimize the production process of Dichloroisocyanuric Acid, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Dichloroisocyanuric Acid manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Dichloroisocyanuric Acid, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for Dichloroisocyanuric Acid manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
• How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Dichloroisocyanuric Acid manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for Dichloroisocyanuric Acid manufacturing?