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HEDP (Etidronic Acid) Manufacturing Plant Project Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing.
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Etidronic acid, commonly known as HEDP, is a chemical compound with multiple applications across various downstream industries and sectors such as water treatment, detergent industry, cosmetics, textile and dyeing industries, construction, etc. It is utilized in water treatment as a scale and corrosion inhibitor in cooling towers and boilers. It also has applications as a chelating agent and stabilizer to enhance the effectiveness of cleaning products. It is also used in cosmetics as a stabilizing agent in hair dyes and personal care formulations. In the textile industry, HEDP functions as a chelating agent in dyeing processes, mainly in peroxide bleaching. Additionally, it finds applications in construction materials as a retardant and corrosion preventive for metal surfaces.
The direct raw materials required to produce HEDP are acetic acid and phosphorous trichloride. Thus, the surge or decline in the costs and availability of these raw materials impact the overall supply chain of HEDP.
Acetic acid is an important raw material in the production of HEDP (Etidronic Acid). The primary raw materials for manufacturing acetic acid are methanol and carbon monoxide. Thus, the fluctuations in the prices and availability of these raw materials affect the production and pricing of acetic acid. Another factor influencing procurement is the balance between supply and demand. The demand for acetic acid from downstream industries, such as plastics, textiles, and food, also drives the need for acetic acid. Additionally, disruptions such as maintenance shutdowns or natural disasters can impact production and supply chains.
The application of phosphorous trichloride in various downstream industries and sectors, mainly agricultural and agrochemical sectors, influences its prices. Also, various factors, such as subdued agricultural demand, adverse weather conditions, freight charges on global shipping routes, and rising import levels, affect the market sentiment. Additionally, fluctuations in upstream phosphoric acid prices and availability further determine the supply chain of phosphorous trichloride. Further, plant disruptions, such as maintenance shutdowns at major facilities, also impact the prices and production of phosphorous trichloride.
HEDP is also produced from phosphoric acid. Thus, phosphoric acid is also utilized as a major raw material. The demand for phosphoric acid across various downstream industries, such as agriculture and food processing, impacts its pricing. Factors such as geopolitical tensions and logistical challenges in major phosphoric acid-producing regions, further disrupt supply chains. Additionally, variations in the cost and availability of feedstocks like phosphate rock and sulfuric acid also affect phosphoric acid pricing. Other considerations, such as freight charges along major transport routes, also determine the overall supply chain.
The market demand for HEDP (Etidronic Acid) is majorly driven by its usage in multiple downstream industries and sectors such as water treatment, detergent industry, cosmetics, textile and dyeing industries, construction, etc. Its utilization as a scale and corrosion inhibitor in industrial water treatment systems, mainly in cooling water systems, elevates its demand in the water treatment industry. Its function as a chelating agent and stabilizer in pharmaceuticals boosts its market growth in the pharmaceutical industry. Its usage as a dye-fixing agent and peroxide stabilizer fuels its market expansion in the textile industry. Its incorporation in fertilizers and as a chelating agent for micronutrients promotes its market value in the agrochemical industry. Also, the global rise in the shift towards more sustainable practices increases the demand for eco-friendly chemicals like HEDP.
The industrial HEDP (Etidronic Acid) procurement is impacted by the costs and availability of its major feedstock, mainly acetic acid and phosphorous trichloride. Also, various equipment, apparatus, and machinery, such as a continuous stirred tank reactor (CSTR) or a batch reactor, fractional distillation column, shell and tube exchanger, cooling tower, and storage tanks, are required for the production process. Thus, the initial cost of purchasing and installing the equipment, as well as the construction of a manufacturing plant, contributes to the overall capital expenditures (CAPEX) for HEDP. Additionally, operational expenditures (OPEX) for producing HEDP consist of the everyday costs required for the production process, such as procurement of raw materials (acetic acid and phosphorous trichloride), daily labor costs, energy costs, the costs of maintenance and repair of the machinery and equipment, overhead costs, packaging costs, and logistics.
This report comprises a thorough value chain evaluation for HEDP (Etidronic acid) manufacturing and consists of an in-depth production cost analysis revolving around industrial HEDP (Etidronic acid) manufacturing.
The manufacturing process of HEDP or Etidronic acid occurs with aqueous acetic acid and phosphorous trichloride as the starting materials. The process initiates with stirring aqueous acetic acid in a reaction kettle. The reaction proceeds with the dropwise addition of phosphorous trichloride to separate hydrogen chloride from the generated acetyl chloride. The reaction is further carried out for 1.5-3 hours, followed by the addition of water in the reaction kettle. The final steps are hydrolysing and recovering acetic acid, followed by sweeping the products using steam and cooling to produce hydroxyl ethylidene diphosphonic acid or HEDP.
The production process of etidronic acid occurs via the direct reaction of phosphoric acid with acetic anhydride. This eliminates one step from the reaction with phosphoric trichloride. The reaction finally produces HEDP or etidronic acid as the final product.
HEDP (Etidronic Acid) is 1-hydroxyethane-1,1-diyl diphosphonic acid, with the molecular formula C2H8O7P2 and a molecular weight of 206.0282 g/mol. It is a crystalline solid in its pure form. It is commonly used as a clear, colorless, or pale-yellow aqueous solution in different concentrations (20%-60%). HEDP forms stable chelating compounds with metal ions such as Cu²?, Fe²?, and Zn²?. It is highly effective for scale inhibition and corrosion inhibition, and it is stable in elevated pH systems and mild temperatures. The freezing point of its aqueous solutions can be as low as -25°C, depending on concentration.
HEDP (Etidronic Acid) Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.
Apart from that, this HEDP (Etidronic Acid) manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to HEDP (Etidronic Acid) manufacturing plant and its production process, and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for HEDP (Etidronic Acid) and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.
In addition to operational insights, the HEDP (Etidronic Acid) manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.
We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for HEDP (Etidronic Acid).
Report Features | Details |
---|---|
Report Title | HEDP (Etidronic Acid) Manufacturing Plant Project Report |
Preface | Overview of the study and its significance. |
Scope and Methodology | Key Questions Answered, Methodology, Estimations & Assumptions. |
Executive Summary | Global Market Scenario, Production Cost Summary, Income Projections, Expenditure Projections, Profit Analysis. |
Global Market Insights | Market Overview, Historical and Forecast (2019-2029), Market Breakup by Segment, Market Breakup by Region, Price Trends (Raw Material Price Trends, HEDP (Etidronic Acid) Price Trends), Competitive Landscape (Key Players, Profiles of Key Players). |
Detailed Process Flow | Product Overview, Properties and Applications, Manufacturing Process Flow, Process Details. |
Project Details | Total Capital Investment, Land and Site Cost, Offsites/Civil Works Cost, Plant Machinery Cost, Auxiliary Equipment Cost, Contingency, Consulting and Engineering Charges, Working Capital. |
Variable Cost Analysis | Raw Material Specifications, Raw Material Consumption, Raw Material Costs, Utilities Consumption and Costs, Co-product Cost Credit, Labour Requirements and Costs. |
Fixed Cost Analysis | Plant Repair & Maintenance Cost, Overheads Cost, Insurance Cost, Financing Costs, Depreciation Charges. |
General Sales and Administration Costs | Costs associated with sales and administration |
Project Economics | Techno-economic Parameters, Income Projections, Expenditure Projections, Financial Analysis (Payback Period, Net Present Value, Internal Rate of Return), Profit Analysis, Production Cost Summary. |
Report Format | PDF for BASIC and PREMIUM; PDF+Dynamic Excel for ENTERPRISE. |
Pricing and Purchase Options | BASIC: USD 2999 PREMIUM: USD 3999 ENTERPRISE: USD 5999 |
Customization Scope | The report can be customized based on the customer’s requirements. |
Post-Sale Analyst Support | 10-12 Weeks of support post-sale. |
Delivery Format | PDF and Excel via email; editable versions (PPT/Word) on special request. |
1 Preface
2 Scope and Methodology
2.1 Key Questions Answered
2.2 Methodology
2.3 Estimations & Assumptions
3 Executive Summary
3.1 Global Market Scenario
3.2 Production Cost Summary
3.3 Income Projections
3.4 Expenditure Projections
3.5 Profit Analysis
4 Global HEDP (Etidronic Acid) Market
4.1 Market Overview
4.2 Historical and Forecast (2019-2029)
4.3 Market Breakup by Segment
4.4 Market Breakup by Region
4.6 Price Trends
4.6.1 Raw Material Price Trends
4.6.2 HEDP (Etidronic Acid) Price Trends
4.7 Competitive Landscape
4.8.1 Key Players
4.8.2 Profiles of Key Players
5 Detailed Process Flow
5.1 Product Overview
5.2 Properties and Applications
5.3 Manufacturing Process Flow
5.4 Process Details
6 Project Details, Requirements and Costs Involved
6.1 Total Capital Investment
6.2 Land and Site Cost
6.3 Offsites/ Civil Works Cost
6.4 Plant Machinery Cost
6.5 Auxiliary Equipment Cost
6.6 Contingency, Consulting and Engineering Charges
6.6 Working Capital
7 Variable Cost Analysis
7.1 Raw Materials
7.1.1 Raw Material Specifications
7.1.2 Raw Material Consumption
7.1.3 Raw Material Costs
7.2 Utilities Consumption and Costs
7.3 Co-product Cost Credit
7.4 Labour Requirements and Costs
8 Fixed Cost Analysis
8.1 Plant Repair & Maintanence Cost
8.2 Overheads Cost
8.3 Insurance Cost
8.4 Financing Costs
8.5 Depreciation Charges
9 General Sales and Administration Costs
10 Project Economics
10.1 Techno-economic Parameters
10.2 Income Projections
10.3 Expenditure Projections
10.4 Financial Analysis
10.5 Profit Analysis
10.5.1 Payback Period
10.5.2 Net Present Value
10.5.3 Internal Rate of Return
11 References
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