Sulfanilic Acid Manufacturing Plant Project Report: Key Insights and Outline

Sulfanilic Acid Manufacturing Plant Project Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing.

Sulfanilic Acid is also known as 4-aminobenzenesulfonic acid. It is an organic chemical compound that finds a wide range of industrial applications due to its ability to form diazo compounds. It is widely used as an intermediate in the production of azo dyes, which are further used for coloring textiles, plastics, and food products. It also serves as a precursor in the synthesis of sulfa drugs, which are antimicrobial agents. It is also utilized in the production of food-grade dyes and colorants, enhancing the appearance of processed foods. It also finds its application as an intermediate in the manufacturing of herbicides and pesticides. It is also used as a whitening agent in detergents and paper manufacturing to improve brightness and whiteness. Sulfanilic acid is often used as a reagent for nitrate and nitrite analysis through diazonium coupling reactions. It is also used in descaling agents for cleaning equipment such as coffee machines and industrial setups due to its mild corrosive properties.
 

Top 10 Manufacturers of Sulfanilic Acid

• Shandong Xinda Biological Chemical Co., Ltd.
• Mitsubishi Corporation RtM Japan Ltd.
• Jiangsu Jiamai Chemical Co., Ltd.
• Anhui Jinhe Industrial Co., Ltd.
• Kiri Industries Ltd.
• Jiangsu Ruiwode Chemical Co., Ltd.
• Hubei Jusheng Technology Co., Ltd.
• Nation Ford Chemical
• Zhejiang CHEMSYN PHARM.Co., Ltd.
• Hebei Jianxin Chemical Co., Ltd.
   

Feedstock for Sulfanilic Acid

The feedstock involved in the production of Sulfanilic Acid is Aniline and Sulfuric Acid. Aniline is produced from benzene and ammonia through a process of catalytic hydrogenation. Therefore, any changes in the availability and price of these raw materials directly influence the cost of aniline production and its sourcing strategies. Fluctuations in the supply of benzene or ammonia, which is linked to crude oil and natural gas markets, can further lead to variations in the price and sourcing decisions for aniline. The production of aniline is energy-intensive, which involves high temperatures and pressures. Thus, energy costs, particularly natural gas and electricity, also play a significant role in the overall production costs and aniline sourcing.

The demand for aniline is closely linked to its major applications, particularly in the production of methylene diphenyl diisocyanate (MDI) for polyurethanes. Fluctuations in the automotive, construction, and furniture industries, where polyurethanes are widely used, can significantly impact aniline demand and prices, which further affect its sourcing strategies. Aniline requires careful handling and storage due to its toxic and volatile nature. The need for specialized transportation and storage solutions also adds to the overall cost of sourcing aniline.

Sulfuric Acid is another raw material used in the production of Sulfanilic Acid. Sulfuric acid is primarily produced from elemental sulfur, although it can also be manufactured from pyrite ore or as a byproduct of smelting metals. Variations in the supply of sulfur due to changes in the oil and gas industry or mining activities can significantly affect its price and availability. Therefore, the availability and cost of these raw materials are crucial as they directly impact the production cost and sourcing strategies for sulfuric acid. The production and handling of sulfuric acid involve environmental concerns, mainly regarding the emissions of sulfur dioxide, which is a major air pollutant. Therefore, compliance with environmental regulations related to emission control can further influence costs and sourcing decisions for sulfuric acid. Changes in trade agreements or conflicts in sulfur-rich regions can also disrupt the supply lines and influence global markets.
 

Market Drivers for Sulfanilic Acid

The primary factor that drives the market for Sulfanilic Acid is its demand as a crucial intermediate in manufacturing dyestuffs, food color, agricultural chemicals, and certain pharmaceuticals. Its utilization as an intermediate in the manufacturing of azo dyes, often used for dyeing textiles and plastics, significantly promotes its demand in the textile and plastic industries. Its application as a raw material in the production of sulfa drugs and its potential applications in anticoagulant therapies further enhance its demand in the pharmaceutical industry.

Its application as a component in manufacturing food coloring agents and as a whitening agent in manufacturing detergents and paper also boosts its demand in the food, detergent, and paper industries. Its usage as an intermediate in the production of pesticides and other agricultural chemical formulations largely contributes to its demand in the agrochemical industry. Its application as a reagent in analytical chemistry and as a descalant for cleaning coffee machines and other industrial equipment also fuels its demand in the household and industrial cleaning industries.

Sulfanilic acid is produced from aniline (a derivative of benzene), which is a product of the petrochemical industry. Therefore, any changes in the availability and price of aniline significantly impact the production and industrial Sulfanilic Acid procurement. Sulfanilic acid is subject to strict regulatory standards for safety and environmental impact due to its applications in food dyes and pharmaceuticals. Changes in regulatory policies can affect its usage and disposal practices, which further impact costs and influence its sourcing decisions. Trade disputes or changes in tariff structures can lead to increased costs or supply disruptions, which greatly impact global procurement strategies for Sulfanilic acid.

Capital Expenditures (CAPEX) for manufacturing sulfanilic acid involve important initial investments needed to set up and equip a chemical production facility. It includes the cost of purchasing land and constructing the plant. Safety installations, including ventilation systems and waste treatment facilities, also contribute to CAPEX. Cost of acquiring specialized chemical processing equipment, such as Reactor, Rotor-Stator Mixing Device, Twin Screw Machine, Thermal Oil Tubular Baking Stove, Microwave Oven Dryer, Two-Roller Roll Crusher, Vacuum Filter, and centrifuge. Operating Expenses (OPEX) for the production of sulfanilic acid primarily cover the recurring costs required to operate the plant daily. Major expenses under OPEX include the cost of raw materials like aniline and sulfuric acid, which are continually consumed in the production process. Energy expenses, labor costs, and the cost of timely maintenance of the equipment to prevent breakdowns and downtime further contribute to operational costs. Finally, handling and disposal costs for any hazardous waste produced during manufacturing also add to operational expenses.
 

Manufacturing Process

This report comprises a thorough value chain evaluation for Sulfanilic Acid manufacturing and consists of an in-depth production cost analysis revolving around industrial Sulfanilic Acid manufacturing.

• Production via Sulfonation Reaction: The feedstock required for this process includes Aniline and Sulfuric Acid.

The production of sulfanilic acid from aniline and sulfuric acid involves a sulfonation reaction followed by rearrangement and purification. The process begins with the mixing of aniline with concentrated sulfuric acid at 0–5 degree Celsius to form anilinium hydrogen sulfate, which acts as an intermediate. Then, the obtained mixture is heated to 170–190 degree Celsius for several hours, facilitating a rearrangement reaction, followed by dehydration that converts the intermediate into sulfanilic acid. After heating, the molten product is cooled and poured into cold distilled water, causing crude sulfanilic acid crystals to precipitate. Further, the crystals are filtered and purified via recrystallization from boiling water or ethanol to remove impurities and obtain pure sulfanilic acid as the final product.
 

Properties of Sulfanilic Acid

Sulfanilic acid appears as an off-white to faint purple crystalline solid that is odorless. It has a density of 1.485 g/cm³ at 25 degree Celsius. The molecular formula of the compound is C6H7NO3S, and its molar mass is around 173.19 g/mol. The melting point of the compound is 288 degree Celsius (where it decomposes). It has low solubility in water (0.1 g/100 mL at 20 degree Celsius) but is soluble in fuming hydrochloric acid while being insoluble in benzene, diethyl ether, and ethanol. Sulfanilic acid exists as a zwitterion, which contributes to its high melting point and weak reactivity with acids and bases. It has an acidity constant (pKa) value of 3.24 at 25 degree Celsius and can form diazo compounds. The substance is stable under ordinary storage conditions but incompatible with strong oxidizing agents and decomposes slowly in aqueous solutions to form ammonium bisulfate.

Sulfanilic Acid Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Sulfanilic Acid manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Sulfanilic Acid manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Sulfanilic Acid and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Sulfanilic Acid manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Sulfanilic Acid.
 

Key Insights and Report Highlights

Key Questions Covered in our Sulfanilic Acid Manufacturing Plant Report

• How can the cost of producing Sulfanilic Acid be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
• What are the initial investment and capital expenditure requirements for setting up a Sulfanilic Acid manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimize the production process of Sulfanilic Acid, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Sulfanilic Acid manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Sulfanilic Acid, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for Sulfanilic Acid manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
• How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Sulfanilic Acid manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for Sulfanilic Acid manufacturing?