Aminobenzoic Acid Manufacturing Plant Project Report 2025: Cost Analysis, ROI, and Feasibility Insights

Aminobenzoic Acid Manufacturing Plant Project Report by Procurement Resource thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down Aminobenzoic Acid plant capital cost around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall Aminobenzoic Acid manufacturing plant cost and the cash cost of manufacturing.

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Aminobenzoic Acid is most commonly known as para-aminobenzoic acid (PABA). It is widely used as an intermediate in the synthesis of pharmaceuticals, dyes, and other organic chemical compounds. It also finds applications in cosmetics and supplements, making it an essential speciality chemical in various industrial sectors worldwide.
 

Applications of Aminobenzoic Acid

Aminobenzoic acid finds widespread use in the following key industries:

• Pharmaceuticals: PABA is extensively used as a precursor in the synthesis of folic acid (vitamin B9) in bacteria, which has implications for its use in antibacterial treatments. It is also a key intermediate in the synthesis of various drugs, including local anaesthetics (e.g., procaine) and sunscreens.
• Cosmetics and Personal Care: PABA was also used as a UV filter in sunscreens, valued for its ability to absorb ultraviolet B (UVB) radiation. While its use has been replaced by more effective and stable alternatives in many regions, it still finds limited use in some moisturisers, lotions, and other cosmetic products.
• Dyes and Pigments: PABA is often used as a crucial intermediate in the synthesis of various azo dyes, which are a class of synthetic colourants used in the textile, paper, and printing industries.
• Veterinary Medicine: PABA is also used in veterinary medicine, particularly in the treatment of certain skin and connective tissue conditions in animals.
• Nutraceuticals and Dietary Supplements: PABA is sometimes sold as a dietary supplement to treat skin conditions, including vitiligo and scleroderma, and to darken grey hair. However, scientific evidence for these uses is limited, and their use is not universally recommended.
   

Top 6 Manufacturers of Aminobenzoic Acid

The global aminobenzoic acid market is moderately fragmented, with a number of key players. Leading global manufacturers include:

• Vizag Chemical
• Merck KGaA
• Sigma-Aldrich (Part of Merck KGaA)
• Alfa Aesar (Part of Thermo Fisher Scientific)
• TCI Chemicals (Tokyo Chemical Industry Co., Ltd.)
• Hangzhou Dayangchem Co., Ltd.
   

Feedstock and Raw Material Dynamics for Aminobenzoic Acid Manufacturing

The main raw materials for industrial Aminobenzoic acid manufacturing are Terephthalic Acid, Ammonia, and Sodium Hypochlorite.

• Terephthalic Acid (PTA): Terephthalic acid is a key raw material. It is an aromatic dicarboxylic acid, which is produced by the catalytic oxidation of p-xylene (derived from crude oil). The global terephthalic acid market and prices are significantly influenced by feedstock costs and supply-demand imbalances. Industrial procurement of high-purity terephthalic acid is important, as it forms the aromatic backbone of the PABA molecule. Fluctuations in its price directly impact the overall manufacturing expenses and the cash cost of production for aminobenzoic acid.
• Ammonia (NH3): Ammonia is a fundamental inorganic chemical, which is primarily produced via the Haber-Bosch process from natural gas. The global ammonia market is mainly influenced by natural gas feedstock costs and demand from the agricultural and chemical industries. Industrial procurement of high-purity ammonia is crucial for the reaction, directly impacting the overall manufacturing expenses and the cash cost of production for aminobenzoic acid.
• Sodium Hypochlorite (NaOCl): Sodium hypochlorite is a key oxidising agent. It is produced by the electrolysis of a sodium chloride solution. The global sodium hypochlorite market is influenced by the cost of its precursors (sodium chloride and electricity) and demand from water treatment and textile processing facilities.
   

Market Drivers for Aminobenzoic Acid

The market for aminobenzoic acid is primarily led by its demand as a key ingredient in the production of dyes, pharmaceuticals, and UV-absorbing compounds. The pharmaceutical grade segment of PABA is expected to grow quickly due to its important role in making drugs and dietary supplements.

• Growing Demand from the Pharmaceutical Industry: The continuous demand for high-purity PABA for the synthesis of various drugs and pharmaceutical intermediates, particularly folic acid and local anaesthetics, is driving a strong demand for the compound.
• Expansion of the Cosmetics and Personal Care Sector: The global cosmetics and personal care market is also experiencing continuous growth, with a strong consumer trend towards high-performance and safe ingredients. While PABA's use as a sunscreen has declined, its other properties as an excipient and a component in some moisturisers and lotions ensure its continued but limited demand.
• Technological Advancements in Synthesis: Ongoing research and development in synthesis methods are leading to more efficient and sustainable production of PABA. Innovations in the Hofmann degradation process and other synthetic routes are allowing manufacturers to reduce waste and improve product quality.
• Global Industrial Development and Diversification: Expanding manufacturing units across various regions are increasing the demand for speciality chemicals like PABA. Asia-Pacific is a major hub for both manufacturing and utilisation, with the booming pharmaceutical and cosmetic industries. This global industrial growth directly influences the total capital expenditure (CAPEX) for establishing a new Aminobenzoic Acid plant capital cost.
   

CAPEX and OPEX in Aminobenzoic Acid Manufacturing

A cost breakdown for an Aminobenzoic Acid plant focuses on investment needs (CAPEX) and regular operating costs (OPEX), which together define the project’s economic feasibility.
 

CAPEX (Capital Expenditure):

The Aminobenzoic Acid plant capital cost includes investment in organic synthesis reactors, filtration systems, and solvent recovery units. Its major components are explained below:

• Land and Site Preparation: Costs related to acquiring and preparing industrial land for the production of Aminobenzoic Acid, including grading, foundation work, and utility connections. Special attention is required for handling highly corrosive and toxic materials, necessitating strong safety measures and secure containment infrastructure.
• Building and Infrastructure: Construction of specialised reaction halls, purification areas, filtration and drying sections, product packaging areas, raw material storage, advanced analytical laboratories, and administrative offices. Buildings must be well-ventilated and designed for chemical resistance and stringent safety.
• Amidation Reactors: Robust, high-temperature, and high-pressure reactors (e.g., stainless steel or specialised alloys) equipped with powerful agitators, heating/cooling jackets, and reflux condensers. These vessels are crucial for the reaction of terephthalic acid with ammonia.
• Hofmann Degradation Reactors: Corrosion-resistant reactors (e.g., glass-lined steel or specialised lined vessels) for the Hofmann degradation reaction using sodium hypochlorite. These must be designed for precise temperature control.
• Raw Material Dosing Systems: Automated and sealed dosing systems for precise and safe feeding of terephthalic acid (solid) and ammonia (gas or liquid) into the reactor, ensuring accurate stoichiometry and controlled reactions.
• Filtration and Purification Equipment: Filters (e.g., filter presses, centrifuges) to separate the solid aminobenzoic acid product from the liquid reaction mixture. Thorough washing systems are crucial to remove any soluble impurities.
• Drying Equipment: Industrial dryers (e.g., rotary dryers, fluid bed dryers) designed for handling crystalline powders, ensuring low moisture content and product stability.
• Grinding/Milling and Screening Equipment: Mills and sieving equipment may be needed for a specific particle size, along with robust dust collection systems due to the powder nature.
• Storage Tanks/Silos: Storage silos for bulk storage of raw materials and the final aminobenzoic acid product.
• Pumps and Piping Networks: Networks of chemical-resistant pumps and piping for transferring raw materials, solutions, and slurries throughout the plant.
• Utilities and Support Systems: Installation of robust electrical power distribution, industrial water supply, steam generators (boilers for heating), and compressed air systems.
• Control Systems and Instrumentation: Advanced DCS (Distributed Control Systems) or PLC (Programmable Logic Controller) based systems with extensive temperature, pressure, pH, flow, and level sensors, and safety interlocks to ensure precise control and safe operation.
• Pollution Control Equipment: Comprehensive scrubbers for any gaseous emissions and robust effluent treatment plants (ETP) for managing process wastewater, ensuring stringent environmental compliance. This is a significant investment impacting the overall Aminobenzoic Acid manufacturing plant cost.
   

OPEX (Operating Expenses):

Operating expenses include raw materials, solvents, energy consumption, and stringent quality control operations. These also include:

• Raw Material Costs: The primary variable cost in the production of Aminobenzoic Acid is driven by the procurement of terephthalic acid, ammonia, and sodium hypochlorite. Market price fluctuations for these raw materials directly affect both the overall production cost and the cost per metric ton (USD/MT) of the final product.
• Energy Costs: Significant consumption of electricity for powering pumps, mixers, dryers, and ventilation, and fuel/steam for heating and drying processes. The energy intensity of the process contributes significantly to the overall Aminobenzoic acid production cost analysis.
• Labour Costs: Wages, salaries, benefits, and specialised training costs for a skilled workforce, including operators, quality control staff, and maintenance technicians.
• Utilities: Ongoing costs for process water and compressed air.
• Maintenance and Repairs: Expenses for routine preventative maintenance, periodic inspection and repair of reactors, filters, and dryers.
• Packaging Costs: The recurring expense of purchasing suitable, moisture-proof, and secure packaging materials for the final product (e.g., bags, drums).
• Transportation and Logistics: Costs associated with inward logistics for raw materials and outward logistics for distributing the finished product globally.
• Fixed and Variable Costs: The manufacturing costs for Aminobenzoic Acid can be categorised into fixed and variable expenses. Fixed costs include depreciation and amortisation of capital assets like specialised reactors and equipment used in production, as well as property taxes and insurance for the production facilities. On the other hand, variable costs fluctuate with production volume and include raw materials like precursors and solvents, energy consumed during the chemical synthesis process, and direct labour costs linked to the amount of Aminobenzoic Acid produced.
• Quality Control Costs: It covers costs for extensive analytical testing of raw materials, in-process samples, and finished products to ensure high purity and compliance with various industrial specifications.
• Waste Disposal Costs: The disposal and treatment of hazardous waste from Aminobenzoic Acid involve significant costs to meet safety and regulatory standards.
   

Manufacturing Process

This report comprises a thorough value chain evaluation for Aminobenzoic Acid manufacturing and consists of an in-depth production cost analysis revolving around industrial Aminobenzoic Acid manufacturing.

• Production via Amidation and Hofmann Degradation: The manufacturing process of aminobenzoic acid starts with the synthesis of terephthalic acid monoamide from terephthalic acid via a two-step process. The production of aminobenzoic acid, specifically para-aminobenzoic acid (PABA), starts with terephthalic acid, which can also be used in its monoester forms. In the first step, terephthalic acid is reacted with ammonia in a liquid phase, under carefully controlled conditions. The reaction takes place at temperatures between 50 and 132 degree Celsius and pressures ranging from 20 to 115 atmospheres. The process creates terephthalic acid monoamide. In the second step, the monoamide undergoes Hofmann degradation, where a chemical like sodium hypochlorite is used to break it down. The reaction transforms the monoamide into para-aminobenzoic acid. To separate the PABA from the mixture, the solution is acidified to a pH of around 4, causing the product to precipitate. The resulting solid is then filtered, washed, and dried to obtain high-purity aminobenzoic acid or PABA as the final product.
   

Properties of Aminobenzoic Acid

Aminobenzoic Acid or p-aminobenzoic acid (PABA) is a simple aromatic compound with dual functionality as a folic acid precursor and UV absorber.
 

Physical Properties

• Appearance: White crystalline solid. Commercial samples can appear light yellow to greyish.
• Odour: Odourless.
• Molecular Formula: C7H7NO2
• Molar Mass: 137.14g/mol
• Melting Point: 187−189 degree Celsius (decomposes upon melting).
• Boiling Point: 340 degree Celsius (decomposes).
• Density: 1.374g/cm3 (solid).
• Solubility:
  • Slightly soluble in water (4.7g/L at 20 degree Celsius).
  • Soluble in hot water, alcohol, and ether.
• Flash Point: 250 degree Celsius (closed cup).
   

Chemical Properties

• Amphoteric Nature: It contains both an acidic carboxyl group (−COOH) and a basic amino group (−NH2), which gives it an amphoteric nature, meaning it can react with both acids and bases.
• UV Absorption: It is the most significant chemical property of PABA for cosmetic applications. It can absorb ultraviolet B (UVB) radiation, which was the basis for its historical use in sunscreens.
• Reactivity: It undergoes major reactions of aromatic amines (diazotisation) and carboxylic acids (esterification, salt formation).
• Precursor for Folic Acid: It is an essential precursor in the synthesis of folic acid by bacteria, which makes it a target for sulfa drugs.
• Stability: It is stable under normal conditions. It is sensitive to air and light, which can cause discolouration.
• Toxicity: It is considered to have low toxicity, but it can cause allergic skin reactions in some people.
• pH: Its 5% aqueous solution has a pH of approximately 3.5.
   

Aminobenzoic Acid Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Aminobenzoic Acid manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Aminobenzoic Acid manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Aminobenzoic Acid and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Aminobenzoic Acid manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Aminobenzoic Acid.
 

Key Insights and Report Highlights

Key Questions Covered in our Aminobenzoic Acid Manufacturing Plant Report

• How can the cost of producing Aminobenzoic Acid be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
• What is the estimated Aminobenzoic Acid manufacturing plant cost?
• What are the initial investment and capital expenditure requirements for setting up a Aminobenzoic Acid manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimize the production process of Aminobenzoic Acid, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Aminobenzoic Acid manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Aminobenzoic Acid, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for Aminobenzoic Acid manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
• How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Aminobenzoic Acid manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for Aminobenzoic Acid manufacturing?