Cyclohexene Manufacturing Plant Project Report

Cyclohexene Manufacturing Plant Project Report 2025: Market by Region, Market by Application, Key Players, Pre-feasibility, Capital Investment Costs, Production Cost Analysis, Expenditure Projections, Return on Investment (ROI), Economic Feasibility, CAPEX, OPEX, Plant Machinery Cost

Cyclohexene Manufacturing Plant Project Report: Key Insights and Outline

Cyclohexene Manufacturing Plant Project Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing.

Cyclohexene is an organic compound that is used as an intermediate in the production of nylon. It is converted into cyclohexanol and cyclohexanone, which are further used for the manufacturing of nylon-6 and nylon-6,6 fibers utilized in textiles, engineering plastics, and packaging materials. It works as a precursor for various oxidation products like cyclohexene oxide, which makes it useful in the synthesis of epoxy resins and coatings. Its derivatives are utilized in the pharmaceutical and agrochemical industries as intermediates for drug synthesis and as active ingredients in pesticides and herbicides. It is used in cosmetics for the manufacturing of skin tanning products. It is also used as a solvent and petroleum extraction agent and as a stabilizer for high-octane gasoline.
 

Top 5 Manufacturers of Cyclohexene

  • Chevron Phillips Chemical
  • BASF SE
  • ExxonMobil Corporation
  • Cepsa
  • Sinopec Limited
     

Feedstock for Cyclohexene

The manufacturing of cyclohexene uses cyclohexanol and phosphoric acid as the first line of materials. The changes in the market dynamics of this feedstock affect its production.

The sourcing of cyclohexanol is affected by changes in its demand in nylon production, plastics, solvents for coatings and adhesives, textiles, automotive, construction, and pharmaceuticals. The availability and cost of its raw materials, i.e., petroleum (the instability in crude oil prices influences the availability of petroleum), affect its production expenses. Its regulatory factors related to its classification as a volatile organic compound (VOC) increase compliance costs. Also, health and safety concerns, competition from alternative chemicals, and focus on sustainable practices impact its market dynamics.

Phosphoric acid is another major feedstock used in the production of cyclohexene. The availability and price of phosphate rock (the concentration of phosphate rock in a few countries leads to supply risks and high transportation and processing costs that impact its procurement) affect its production costs. The changes in its downstream industries, like fertilizers, food and beverages, water treatment, detergents, metal treatment, pharmaceuticals, and personal care products, affect its availability.

Geopolitical issues and government policies, like export restrictions or trade agreements, disrupt global supply chains and cause price instability that impacts procurement strategies. Environmental and regulatory compliance requirements in regions with strict standards for emissions, waste disposal, and product purity further add to its procurement costs.
 

Market Drivers for Cyclohexene

The market of cyclohexene is influenced by its utilization as an intermediate in the synthesis of various chemicals and materials. Its utilization in the production of nylon polymers fuels its demand from the automotive, textile, and packaging industries. Its usage as a building block for numerous derivatives and specialty chemicals contributes to its market growth. The growing need for high-performance plastics, elastomers, and advanced materials in industrial and consumer applications further boosts its demand. Its Asia-Pacific market is driven by its demand in the automotive, textile, and packaging industries, as well as a shift toward local production of chemicals and polymers. In North America and Europe, strong industrial bases and ongoing innovation in chemical manufacturing support its demand.

The CAPEX for a cyclohexene production facility involves the costs of the glass-lined reactor or stainless-steel reactor (acid-resistant lining) and an electric heating system or oil bath. It also includes a reflux condenser, fractional distillation column, overhead condensers, distillate receivers, and decantation tanks. Acid metering pumps, corrosion-resistant acid storage tanks (HDPE or PTFE-lined), vent scrubbers or activated carbon filters for fume control, and cooling towers or chilled water also come under CAPEX.

Its OPEX involves the costs of primary feedstock and costs of heat energy for dehydration and distillation. The wages for the labor needed to manage batch operations and ensure the safe handling of corrosive materials and routine maintenance of equipment also come under OPEX. It also includes neutralization tanks for acidic effluents, phase separators for wastewater and organic residue, and acid fume scrubbers or vent absorbers.
 

Manufacturing Process

This report comprises a thorough value chain evaluation for Cyclohexene manufacturing and consists of an in-depth production cost analysis revolving around industrial Cyclohexene manufacturing.

  • From Cyclohexanol and Phosphoric Acid: The feedstock for this process includes cyclohexanol and phosphoric acid.

The manufacturing of cyclohexene uses cyclohexanol as the starting material. In this reaction, dehydration of cyclohexanol takes place in the presence of a strong acid catalyst like phosphoric acid. The acid catalyst helps in the removal of a water molecule from cyclohexanol, which results in the formation of cyclohexene as the main product.
 

Properties of Cyclohexene

Cyclohexene has a molecular formula of C6H10 and a molecular weight of 82.14 g/mol. It is a colorless liquid hydrocarbon that has a sharp, sweet odor. It has a boiling point of about 83 degree Celsius and a melting point of about -103.5 degree Celsius. It has a density of around 0.81 g/cm³ and is insoluble in water but readily dissolves in organic solvents. It has a flash point in the range of -6.5 to -12 degree Celsius, posing flammability hazards. It shows alkene reactivity and goes through electrophilic addition reactions like hydrogenation, hydration, and halogenation, as well as oxidation to form products like cyclohexene oxide and adipic acid. It also participates in isomerization and bromination reactions, and its double bond makes it more reactive than saturated cycloalkanes. All these physical properties and chemical properties make it useful as an industrial intermediate and laboratory reagent.

Cyclohexene Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Cyclohexene manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Cyclohexene manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Cyclohexene and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Cyclohexene manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Cyclohexene.
 

Key Insights and Report Highlights

Report Features Details
Report Title Cyclohexene Manufacturing Plant Project Report
Preface Overview of the study and its significance.
Scope and Methodology Key Questions Answered, Methodology, Estimations & Assumptions.
Executive Summary Global Market Scenario, Production Cost Summary, Income Projections, Expenditure Projections, Profit Analysis.
Global Market Insights Market Overview, Historical and Forecast (2019-2029), Market Breakup by Segment, Market Breakup by Region, Price Trends (Raw Material Price Trends, Cyclohexene Price Trends), Competitive Landscape (Key Players, Profiles of Key Players).
Detailed Process Flow Product Overview, Properties and Applications, Manufacturing Process Flow, Process Details.
Project Details Total Capital Investment, Land and Site Cost, Offsites/Civil Works Cost, Plant Machinery Cost, Auxiliary Equipment Cost, Contingency, Consulting and Engineering Charges, Working Capital.
Variable Cost Analysis Raw Material Specifications, Raw Material Consumption, Raw Material Costs, Utilities Consumption and Costs, Co-product Cost Credit, Labour Requirements and Costs.
Fixed Cost Analysis Plant Repair & Maintenance Cost, Overheads Cost, Insurance Cost, Financing Costs, Depreciation Charges.
General Sales and Administration Costs Costs associated with sales and administration
Project Economics Techno-economic Parameters, Income Projections, Expenditure Projections, Financial Analysis (Payback Period, Net Present Value, Internal Rate of Return), Profit Analysis, Production Cost Summary.
Report Format PDF for BASIC and PREMIUM; PDF+Dynamic Excel for ENTERPRISE.
Pricing and Purchase Options BASIC: USD 2999
PREMIUM: USD 3999
ENTERPRISE: USD 5999
Customization Scope The report can be customized based on the customer’s requirements.
Post-Sale Analyst Support 10-12 Weeks of support post-sale.
Delivery Format PDF and Excel via email; editable versions (PPT/Word) on special request.

Key Questions Covered in our Cyclohexene Manufacturing Plant Report

  • How can the cost of producing Cyclohexene be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
  • What are the initial investment and capital expenditure requirements for setting up a Cyclohexene manufacturing plant, and how do these investments affect economic feasibility and ROI?
  • How do we select and integrate technology providers to optimize the production process of Cyclohexene, and what are the associated implementation costs?
  • How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Cyclohexene manufacturing?
  • How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Cyclohexene, and what pricing strategy adjustments are necessary?
  • What are the lifecycle costs and break-even points for Cyclohexene manufacturing, and which production efficiency metrics are critical for success?
  • What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
  • How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
  • What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
  • What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Cyclohexene manufacturing?
  • What types of insurance are required, and what are the comprehensive risk mitigation costs for Cyclohexene manufacturing?

1   Preface
2   Scope and Methodology

    2.1    Key Questions Answered
    2.2    Methodology
    2.3    Estimations & Assumptions
3   Executive Summary
    3.1   Global Market Scenario
    3.2   Production Cost Summary
    3.3    Income Projections
    3.4    Expenditure Projections
    3.5    Profit Analysis
4   Global Cyclohexene Market
    4.1    Market Overview
    4.2    Historical and Forecast (2019-2029)
    4.3    Market Breakup by Segment
    4.4    Market Breakup by Region
    4.6    Price Trends
        4.6.1 Raw Material Price Trends
        4.6.2 Cyclohexene Price Trends
    4.7    Competitive Landscape
        4.8.1 Key Players
        4.8.2 Profiles of Key Players
5   Detailed Process Flow
    5.1    Product Overview
    5.2    Properties and Applications
    5.3    Manufacturing Process Flow
    5.4    Process Details
6   Project Details, Requirements and Costs Involved
    6.1   Total Capital Investment
    6.2    Land and Site Cost
    6.3    Offsites/ Civil Works Cost
    6.4    Plant Machinery Cost
    6.5    Auxiliary Equipment Cost
    6.6    Contingency, Consulting and Engineering Charges
    6.6    Working Capital
7   Variable Cost Analysis
    7.1    Raw Materials
        7.1.1 Raw Material Specifications
        7.1.2 Raw Material Consumption
        7.1.3 Raw Material Costs
    7.2    Utilities Consumption and Costs
    7.3    Co-product Cost Credit
    7.4    Labour Requirements and Costs
8   Fixed Cost Analysis
    8.1    Plant Repair & Maintanence Cost
    8.2    Overheads Cost
    8.3    Insurance Cost
    8.4    Financing Costs
    8.5    Depreciation Charges
9   General Sales and Administration Costs
10  Project Economics

    10.1    Techno-economic Parameters
    10.2    Income Projections
    10.3    Expenditure Projections
    10.4    Financial Analysis
    10.5    Profit Analysis
        10.5.1 Payback Period
        10.5.2 Net Present Value
        10.5.3 Internal Rate of Return
11  References

Cyclohexene Manufacturing Plant Project Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing. Read More
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