Piroxicam Manufacturing Plant Project Report

Piroxicam Manufacturing Plant Project Report 2025: Market by Region, Market by Application, Key Players, Pre-feasibility, Capital Investment Costs, Production Cost Analysis, Expenditure Projections, Return on Investment (ROI), Economic Feasibility, CAPEX, OPEX, Plant Machinery Cost

Piroxicam Manufacturing Plant Project Report 2025: Cost Analysis & ROI

Piroxicam Manufacturing Plant Project Report by Procurement Resource thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down Piroxicam plant capital cost around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall Piroxicam manufacturing plant cost and the cash cost of manufacturing.

Piroxicam Manufacturing Plant Project Report

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Piroxicam is a non-steroidal anti-inflammatory drug (NSAID), which belongs to the oxicam class. It is a potent anti-inflammatory, analgesic (pain-relieving), and antipyretic (fever-reducing) agent. Its mechanism of action involves the reversible, non-selective inhibition of the cyclooxygenase (COX) enzymes, COX-1 and COX-2, which prevents the conversion of arachidonic acid into prostaglandins. These are the key chemical mediators of pain, inflammation, and fever in the body. It is a widely used active pharmaceutical ingredient (API) for the management of chronic inflammatory diseases, due to its long biological half-life.
 

Applications of Piroxicam

Piroxicam is manufactured as an API in the form of oral capsules and tablets, as well as topical gels and dispersible forms. It is used for the symptomatic relief of pain and inflammation in a variety of rheumatic and musculoskeletal disorders.

  • Osteoarthritis: It is widely used as a medication in the long-term management of pain, stiffness, and inflammation associated with osteoarthritis, which is a degenerative joint disease.
  • Rheumatoid Arthritis: It is also used for the symptomatic treatment of rheumatoid arthritis, a chronic autoimmune inflammatory disorder, to help reduce joint pain, swelling, and improve mobility.
  • Ankylosing Spondylitis: Piroxicam is often prescribed to alleviate the chronic pain and stiffness in the spine and other joints caused by this inflammatory arthritis.
  • Acute Musculoskeletal Disorders: It is also used for the short-term relief of pain and inflammation from conditions, such as tendinitis, bursitis, sprains, and strains.
  • Acute Gout: The medication is also used as an effective treatment for the intense pain and inflammation that occurs during an acute gouty arthritis attack.
     

Top 6 Global Manufacturers of Piroxicam

The global market for the Piroxicam API is well-established and highly competitive, and is composed of numerous generic pharmaceutical manufacturers worldwide. Leading global manufacturers include:

  • Pfizer Inc. (Original developer of the brand Feldene)
  • Teva Pharmaceutical Industries Ltd.
  • Viatris (Mylan)
  • Sun Pharmaceutical Industries Ltd.
  • Dr. Reddy's Laboratories
  • Cadila Healthcare (Zydus Lifesciences)
     

Feedstock and Raw Material Dynamics for Piroxicam Manufacturing

The production cost analysis for Piroxicam is dependent on the cost and availability of advanced, multi-step synthesised heterocyclic intermediates. The final manufacturing step involves the coupling of two such complex molecules.

  • 1,1-dioxide 3-methoxycarbonyl-3,4-dihydro-2-H-1,2-benzothiazine-4-one: This complex benzothiazine derivative, sometimes referred to as a "saccharin ester," is the key starting material for the final reaction. It is a high-value, multi-step, synthesised speciality chemical. The cost of producing or procuring this advanced intermediate is the single largest driver of the final Piroxicam API price.
  • 2-Aminopyridine: 2-Aminopyridine is the other primary reactant. It is an aromatic amine derived from pyridine. While pyridine is a large-volume chemical, 2-aminopyridine is a more specialised derivative, and its cost is linked to the pyridine and speciality amine markets.
  • Solvents: The amidation reaction generally requires a high-boiling-point organic solvent to facilitate the reaction at elevated temperatures. The cost of purchasing and recovering these solvents contributes to the overall manufacturing expenses.
     

Market Drivers for Piroxicam

The demand for Piroxicam is driven by the high prevalence of chronic inflammatory diseases, the global need for effective pain management, and its established position as an affordable generic medication.

  • High Global Prevalence of Arthritis: The primary driver of Piroxicam is the large and growing number of people worldwide suffering from chronic inflammatory conditions like osteoarthritis and rheumatoid arthritis. As global populations age, the incidence of these diseases increases, sustaining the demand for long-term pain and inflammation management.
  • Demand for Pain Management Solutions: The widespread need for effective analgesics to treat acute pain from musculoskeletal injuries, post-operative recovery, and conditions like gout ensures a consistent demand for potent NSAIDs.
  • Convenience of Once-Daily Dosing: Piroxicam has a notably long biological half-life compared to many other NSAIDs (like ibuprofen or diclofenac). This allows for a convenient once-daily dosing regimen, which can improve patient compliance and is a key advantage.
  • Affordability as a Generic NSAID: As a long-established, off-patent drug, Piroxicam is a highly affordable treatment option. This cost-effectiveness makes it a widely used and accessible medication, particularly in developing countries and price-sensitive healthcare systems.
     

CAPEX and OPEX in Piroxicam Manufacturing

The Piroxicam manufacturing plant cost reflects the investment needed for a cGMP-compliant facility capable of performing the final stage of API synthesis and purification.
 

CAPEX (Capital Expenditure)

The initial investment cost for a Piroxicam finishing plant is significant for a speciality API. The Piroxicam plant capital cost includes:

  • Land and Site Preparation: A suitable industrial site zoned for pharmaceutical chemical production.
  • Building and Infrastructure (cGMP Compliant): Construction of production blocks designed to meet Current Good Manufacturing Practices (cGMP), including dedicated suites for the final reaction, purification, and drying.
  • Chemical Reactors: Jacketed, agitated glass-lined or stainless-steel reactors capable of handling the high temperatures required for the amidation reaction.
  • Purification and Isolation Equipment: Industrial crystalliser vessels to precipitate the product from solution, centrifuges or filter presses to separate the solid, and controlled-environment vacuum dryers.
  • Utilities and Support Systems: Standard utilities including steam boilers for process heating, cooling water systems, and a deionised water plant.
  • Pollution Control Equipment: A robust Effluent Treatment Plant (ETP) to handle the chemical wastewater generated from the reaction and washing steps.
     

OPEX (Operating Expenses)

Operating expenses for Piroxicam are primarily driven by the cost of its advanced raw materials, energy consumed, and labour costs.

  • Raw Material Costs: This is the largest component of OPEX. The cost is dominated by the purchase price of the two key intermediates: 1,1-dioxide 3-methoxycarbonyl-3,4-dihydro-2-H-1,2-benzothiazine-4-one and 2-aminopyridine.
  • Energy Costs: Moderate energy consumption for electricity  to power agitators and pumps, and high-pressure steam for heating the reactors to the required reaction temperature.
  • Labour Costs: Salaries for a skilled workforce of chemical plant operators, engineers, and quality control chemists trained in cGMP procedures.
  • Waste Treatment Costs: The operational cost of the ETP to treat and dispose of solvent waste and aqueous effluent from the process. This is a key factor in the cash cost of production.
  • Quality Control Costs: Routine costs for analytical testing (e.g., using HPLC) to verify the purity, potency, and quality of the final API against strict pharmacopeial standards.
  • Fixed Costs: This includes the depreciation and amortisation of the chemical plant and equipment, along with property taxes and insurance costs.
     

Manufacturing Process

This report comprises a thorough value chain evaluation for Piroxicam manufacturing and consists of an in-depth production cost analysis revolving around the industrial manufacturing process.

  • Production via Amidation: The industrial manufacturing of Piroxicam is achieved in a final-stage condensation reaction. The process begins with the amidation of 1,1-dioxide 3-methoxycarbonyl-3,4-dihydro-2-H-1,2-benzothiazine-4-one with 2-Aminopyridine in a reactor with a suitable high-boiling point solvent. The amino group of the 2-aminopyridine attacks the benzothiazine intermediate, which leads to the formation of a new amide bond and the displacement of a methanol molecule to form the final Piroxicam molecule. After the reaction is complete, the mixture is cooled to allow the crude Piroxicam to crystallise. Then, the solid product is isolated by filtration, washed with solvents to remove impurities, and dried under a vacuum to obtain the pure, pharmaceutical-grade API, Piroxicam.
     

Properties of Piroxicam

Piroxicam is a member of the oxicam class of NSAIDs. It exists as a stable, zwitterionic, crystalline solid.
 

Physical Properties

  • Appearance: A white to off-white or slightly yellow, odourless, crystalline powder.
  • Odour: Odourless.
  • Molecular Formula: C15H13N3O4S
  • Molar Mass: 331.35 g/mol
  • Melting Point: Its melting point is approximately 198 to 200 degree Celsius with decomposition.
  • Boiling Point: No boiling point, as it decomposes at its melting point.
  • Density: Its density is approximately 1.55 g/cm³
  • Flash Point: No flash point, as it is a non-flammable solid.
     

Chemical Properties

  • Solubility: It is practically insoluble in water and dilute acids. It is slightly soluble in ethanol and in aqueous alkaline solutions.
  • Structure and Tautomerism: Piroxicam is an amphoteric compound (can act as an acid or a base) and exhibits keto-enol tautomerism. In its solid, crystalline state, it exists primarily as a zwitterion. The enolic form is believed to be important for its biological activity.
  • Acidity/Basicity (pKa): The molecule has two dissociation constants, which include an acidic pKa of approximately 5.1 (related to the enolic hydroxyl group) and a basic pKa of approximately 1.8 (related to the pyridine nitrogen atom).
  • Stability: The compound is stable under normal ambient storage conditions. However, it can be sensitive to light and should be stored in well-closed, light-resistant containers.
  • Mechanism of Action: The chemical structure of Piroxicam allows it to bind to the active site of both COX-1 and COX-2 enzymes. This blocks the enzymes from converting arachidonic acid into prostaglandins, thereby reducing the downstream effects of pain, inflammation, and fever.
     

Piroxicam Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Piroxicam manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Piroxicam manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Piroxicam and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Piroxicam manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Piroxicam.
 

Key Insights and Report Highlights

Report Features Details
Report Title Piroxicam Manufacturing Plant Project Report
Preface Overview of the study and its significance.
Scope and Methodology Key Questions Answered, Methodology, Estimations & Assumptions.
Executive Summary Global Market Scenario, Production Cost Summary, Income Projections, Expenditure Projections, Profit Analysis.
Global Market Insights Market Overview, Historical and Forecast (2019-2029), Market Breakup by Segment, Market Breakup by Region, Price Trends (Raw Material Price Trends, Piroxicam Price Trends), Competitive Landscape (Key Players, Profiles of Key Players).
Detailed Process Flow Product Overview, Properties and Applications, Manufacturing Process Flow, Process Details.
Project Details Total Capital Investment, Land and Site Cost, Offsites/Civil Works Cost, Plant Machinery Cost, Auxiliary Equipment Cost, Contingency, Consulting and Engineering Charges, Working Capital.
Variable Cost Analysis Raw Material Specifications, Raw Material Consumption, Raw Material Costs, Utilities Consumption and Costs, Co-product Cost Credit, Labour Requirements and Costs.
Fixed Cost Analysis Plant Repair & Maintenance Cost, Overheads Cost, Insurance Cost, Financing Costs, Depreciation Charges.
General Sales and Administration Costs Costs associated with sales and administration
Project Economics Techno-economic Parameters, Income Projections, Expenditure Projections, Financial Analysis (Payback Period, Net Present Value, Internal Rate of Return), Profit Analysis, Production Cost Summary.
Report Format PDF for BASIC and PREMIUM; PDF+Dynamic Excel for ENTERPRISE.
Pricing and Purchase Options BASIC: USD 2999
PREMIUM: USD 3999
ENTERPRISE: USD 5999
Customization Scope The report can be customized based on the customer’s requirements.
Post-Sale Analyst Support 10-12 Weeks of support post-sale.
Delivery Format PDF and Excel via email; editable versions (PPT/Word) on special request.

Key Questions Covered in our Piroxicam Manufacturing Plant Report

  • How can the cost of producing Piroxicam be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
  • What is the estimated Piroxicam manufacturing plant cost?
  • What are the initial investment and capital expenditure requirements for setting up a Piroxicam manufacturing plant, and how do these investments affect economic feasibility and ROI?
  • How do we select and integrate technology providers to optimize the production process of Piroxicam, and what are the associated implementation costs?
  • How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Piroxicam manufacturing?
  • How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Piroxicam, and what pricing strategy adjustments are necessary?
  • What are the lifecycle costs and break-even points for Piroxicam manufacturing, and which production efficiency metrics are critical for success?
  • What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
  • How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
  • What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
  • What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Piroxicam manufacturing?
  • What types of insurance are required, and what are the comprehensive risk mitigation costs for Piroxicam manufacturing?

1   Preface
2   Scope and Methodology

    2.1    Key Questions Answered
    2.2    Methodology
    2.3    Estimations & Assumptions
3   Executive Summary
    3.1   Global Market Scenario
    3.2   Production Cost Summary
    3.3    Income Projections
    3.4    Expenditure Projections
    3.5    Profit Analysis
4   Global Piroxicam Market
    4.1    Market Overview
    4.2    Historical and Forecast (2019-2029)
    4.3    Market Breakup by Segment
    4.4    Market Breakup by Region
    4.6    Price Trends
        4.6.1 Raw Material Price Trends
        4.6.2 Piroxicam Price Trends
    4.7    Competitive Landscape
        4.8.1 Key Players
        4.8.2 Profiles of Key Players
5   Detailed Process Flow
    5.1    Product Overview
    5.2    Properties and Applications
    5.3    Manufacturing Process Flow
    5.4    Process Details
6   Project Details, Requirements and Costs Involved
    6.1   Total Capital Investment
    6.2    Land and Site Cost
    6.3    Offsites/ Civil Works Cost
    6.4    Plant Machinery Cost
    6.5    Auxiliary Equipment Cost
    6.6    Contingency, Consulting and Engineering Charges
    6.6    Working Capital
7   Variable Cost Analysis
    7.1    Raw Materials
        7.1.1 Raw Material Specifications
        7.1.2 Raw Material Consumption
        7.1.3 Raw Material Costs
    7.2    Utilities Consumption and Costs
    7.3    Co-product Cost Credit
    7.4    Labour Requirements and Costs
8   Fixed Cost Analysis
    8.1    Plant Repair & Maintanence Cost
    8.2    Overheads Cost
    8.3    Insurance Cost
    8.4    Financing Costs
    8.5    Depreciation Charges
9   General Sales and Administration Costs
10  Project Economics

    10.1    Techno-economic Parameters
    10.2    Income Projections
    10.3    Expenditure Projections
    10.4    Financial Analysis
    10.5    Profit Analysis
        10.5.1 Payback Period
        10.5.2 Net Present Value
        10.5.3 Internal Rate of Return
11  References

Piroxicam Manufacturing Plant Project Report by Procurement Resource thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down Piroxicam plant capital cost around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall Piroxicam manufacturing plant cost and the cash cost of manufacturing. Read More
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