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Purified Isophthalic Acid (PIA) Manufacturing Plant Project Report 2025: Market by Region, Market by Application, Key Players, Pre-feasibility, Capital Investment Costs, Production Cost Analysis, Expenditure Projections, Return on Investment (ROI), Economic Feasibility, CAPEX, OPEX, Plant Machinery Cost
Purified Isophthalic Acid (PIA) Manufacturing Plant Project Report: Key Insights and Outline
Purified Isophthalic Acid (PIA) Manufacturing Plant Project Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing.
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Purified isophthalic acid (PIA) is an aromatic dicarboxylic acid that is used in industries like packaging, automotive, textiles, and coatings. It is used in the manufacturing of polyester resins like polyethylene terephthalate (PET) and unsaturated polyester resins (UPR) to improve their mechanical strength, thermal stability, and chemical resistance. It is utilized in making packaging material to extend the shelf life of food and beverages. It is also used in the production of automotive components to provide them durability and resistance to harsh chemicals.
It is used in the formulation of alkyd resins that are utilized in synthesizing paints and coatings. It gives superior gloss, flexibility, and wear resistance that are useful in both industrial and consumer products. It is used in the making of high-performance composites with improved rigidity and chemical resistance required in aerospace, automotive, and construction industries. PIA is used in the textile industry as a modifier in polyester textiles and improves dyeing properties that enhance manufacturing efficiency.
Top 5 Manufacturers Purified Isophthalic Acid (PIA)
- Lotte Chemical Corporation
- Emco Dyestuff Pvt Ltd
- Arpadis
- Mitsubishi Gas Chemical Company
- BASF SE
Feedstock for Purified Isophthalic Acid (PIA)
The manufacturing of Purified Isophthalic Acid (PIA) is done via oxidation of m-xylene. The major feedstock involves m-xylene and oxygen, and the market dynamics of this first line of raw materials affect the production of Purified Isophthalic Acid (PIA).
The procurement of m-xylene is influenced by several factors. The main raw materials used in the manufacturing of m-xylene are petroleum and natural gas, and changes in their prices directly affect m-xylene production costs. Its demand in the downstream industries, like isophthalic acid production, polyester fibers and resins, paints and coatings, adhesives, and sealants, also affects m-xylene prices and availability. The changes in production capacity and utilization rates at manufacturing facilities also affect the availability of m-xylene. Other factors like transportation costs can vary based on distance, and logistical challenges also affect overall procurement costs. Also, advanced technology improves production efficiency and reduces costs of m-xylene manufacturing, which further affects its industrial procurement.
The sourcing of oxygen is affected by its availability, cost, and efficiency. The production capacity of oxygen production facilities is an important factor that affects the sourcing costs of oxygen. The production of oxygen requires air separation units and purification systems that directly impact the procurement cost of oxygen. The growing demand for oxygen in healthcare affects its supply and complicates industrial procurement. Advancements in oxygen production improve efficiency and reduce costs that further affect its sourcing. Also, logistics and transportation costs further influence procurement decisions.
Market Drivers for Purified Isophthalic Acid (PIA)
The market of purified isophthalic acid is driven by its demand in the polyester, polymer, plastic, and resin industries. Its usage in the preparation of polyester and plastic varieties like polyethylene terephthalate or PET and polyurethane resin contributes to its demand in plastic and polymer industries. Its utilization in the production of resins and packaging materials boosts its demand in the resin market. Its demand in the automotive sector in the manufacturing of high-performance plastics contributes to its market growth. Regionally, the North American market is growing because of the strong manufacturing base.
At the same time, the Asia-Pacific region is leading in PIA consumption because of the high share of the plastic bottle market. European countries' growth is slower compared to other regions because of market saturation in PET production and environmental regulations. The growing trend towards using sustainable materials makes companies reduce their carbon footprint, which affects their procurement. Better manufacturing processes and product formulations improves PIA’s properties making it useful to be utilized in high-temperature polymers and corrosion-resistant materials.
The CAPEX for PIA manufacturing involves costs of oxidation reactors for the liquid-phase oxidation of m-xylene, crystallizers used for separating impurities, distillation columns for solvent recovery and byproduct separation, heat exchangers, and gas scrubbers for controlling emissions. Other equipment includes pumps for material handling, filters for purification, storage tanks for raw materials and solvents, and centrifuges for solid-liquid separation. OPEX for PIA production includes costs for raw materials, energy requirements, utilities like electricity, steam, and cooling water, maintenance of equipment, labor costs, waste treatment, and emissions management.
Manufacturing Process
This report consists of a thorough value chain evaluation for Purified Isophthalic Acid (PIA) manufacturing and includes a detailed production cost analysis for industrial Purified Isophthalic Acid (PIA) manufacturing.
- By Oxidation: The feedstock for this process includes m-xylene and oxygen.
The production process of purified isophthalic acid (PIA) includes an oxidation reaction. In this process, meta-xylene is oxidized in the presence of a catalyst, typically cobalt or manganese, and molecular oxygen. This oxidation reaction takes place under controlled temperature and pressure conditions forming isophthalic acid along with byproducts. After the reaction, the mixture goes through crystallization, filtration and then dried to obtain pure purified isophthalic acid (PIA) as the final product.
Properties of Purified Isophthalic Acid (PIA)
Purified Isophthalic Acid (PIA) has a molecular formula of C8H6O4 and a molecular weight of 166.13 g/mol. It is a colorless crystalline solid that has a density of around 1.526 g/cm³. It has a melting point of 347°C and a low vapor pressure of 3.5 x 10?6 Pa at 25°C. It is lightly soluble in alcohol and acetic acid and insoluble in benzene. It is a dibasic acid and can donate two protons. Its pKa value is in the range of 3.70 and 4.60, and its partition coefficient is -2.34, making it hydrophilic in nature. It has strong hydrogen bonding that makes its crystalline structure stable. It is biodegradable and has low toxicity.
Purified Isophthalic Acid (PIA) Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.
Apart from that, this Purified Isophthalic Acid (PIA) manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Purified Isophthalic Acid (PIA) manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Purified Isophthalic Acid (PIA) and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.
In addition to operational insights, the Purified Isophthalic Acid (PIA) manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.
We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Purified Isophthalic Acid (PIA).
Key Insights and Report Highlights
| Report Features | Details |
|---|---|
| Report Title | Purified Isophthalic Acid (PIA) Manufacturing Plant Project Report |
| Preface | Overview of the study and its significance. |
| Scope and Methodology | Key Questions Answered, Methodology, Estimations & Assumptions. |
| Executive Summary | Global Market Scenario, Production Cost Summary, Income Projections, Expenditure Projections, Profit Analysis. |
| Global Market Insights | Market Overview, Historical and Forecast (2019-2029), Market Breakup by Segment, Market Breakup by Region, Price Trends (Raw Material Price Trends, Purified Isophthalic Acid (PIA) Price Trends), Competitive Landscape (Key Players, Profiles of Key Players). |
| Detailed Process Flow | Product Overview, Properties and Applications, Manufacturing Process Flow, Process Details. |
| Project Details | Total Capital Investment, Land and Site Cost, Offsites/Civil Works Cost, Plant Machinery Cost, Auxiliary Equipment Cost, Contingency, Consulting and Engineering Charges, Working Capital. |
| Variable Cost Analysis | Raw Material Specifications, Raw Material Consumption, Raw Material Costs, Utilities Consumption and Costs, Co-product Cost Credit, Labour Requirements and Costs. |
| Fixed Cost Analysis | Plant Repair & Maintenance Cost, Overheads Cost, Insurance Cost, Financing Costs, Depreciation Charges. |
| General Sales and Administration Costs | Costs associated with sales and administration |
| Project Economics | Techno-economic Parameters, Income Projections, Expenditure Projections, Financial Analysis (Payback Period, Net Present Value, Internal Rate of Return), Profit Analysis, Production Cost Summary. |
| Report Format | PDF for BASIC and PREMIUM; PDF+Dynamic Excel for ENTERPRISE. |
| Pricing and Purchase Options | BASIC: USD 2999 PREMIUM: USD 3999 ENTERPRISE: USD 5999 |
| Customization Scope | The report can be customized based on the customer’s requirements. |
| Post-Sale Analyst Support | 10-12 Weeks of support post-sale. |
| Delivery Format | PDF and Excel via email; editable versions (PPT/Word) on special request. |
Key Questions Covered in our Purified Isophthalic Acid (PIA) Manufacturing Plant Report
- How can the cost of producing Purified Isophthalic Acid (PIA) be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
- What are the initial investment and capital expenditure requirements for setting up a Purified Isophthalic Acid (PIA) manufacturing plant, and how do these investments affect economic feasibility and ROI?
- How do we select and integrate technology providers to optimize the production process of Purified Isophthalic Acid (PIA), and what are the associated implementation costs?
- How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Purified Isophthalic Acid (PIA) manufacturing?
- How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Purified Isophthalic Acid (PIA), and what pricing strategy adjustments are necessary?
- What are the lifecycle costs and break-even points for Purified Isophthalic Acid (PIA) manufacturing, and which production efficiency metrics are critical for success?
- What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
- How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
- What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
- What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Purified Isophthalic Acid (PIA) manufacturing?
- What types of insurance are required, and what are the comprehensive risk mitigation costs for Purified Isophthalic Acid (PIA) manufacturing?
1 Preface
2 Scope and Methodology
2.1 Key Questions Answered
2.2 Methodology
2.3 Estimations & Assumptions
3 Executive Summary
3.1 Global Market Scenario
3.2 Production Cost Summary
3.3 Income Projections
3.4 Expenditure Projections
3.5 Profit Analysis
4 Global Purified Isophthalic Acid (PIA) Market
4.1 Market Overview
4.2 Historical and Forecast (2019-2029)
4.3 Market Breakup by Segment
4.4 Market Breakup by Region
4.6 Price Trends
4.6.1 Raw Material Price Trends
4.6.2 Purified Isophthalic Acid (PIA) Price Trends
4.7 Competitive Landscape
4.8.1 Key Players
4.8.2 Profiles of Key Players
5 Detailed Process Flow
5.1 Product Overview
5.2 Properties and Applications
5.3 Manufacturing Process Flow
5.4 Process Details
6 Project Details, Requirements and Costs Involved
6.1 Total Capital Investment
6.2 Land and Site Cost
6.3 Offsites/ Civil Works Cost
6.4 Plant Machinery Cost
6.5 Auxiliary Equipment Cost
6.6 Contingency, Consulting and Engineering Charges
6.6 Working Capital
7 Variable Cost Analysis
7.1 Raw Materials
7.1.1 Raw Material Specifications
7.1.2 Raw Material Consumption
7.1.3 Raw Material Costs
7.2 Utilities Consumption and Costs
7.3 Co-product Cost Credit
7.4 Labour Requirements and Costs
8 Fixed Cost Analysis
8.1 Plant Repair & Maintanence Cost
8.2 Overheads Cost
8.3 Insurance Cost
8.4 Financing Costs
8.5 Depreciation Charges
9 General Sales and Administration Costs
10 Project Economics
10.1 Techno-economic Parameters
10.2 Income Projections
10.3 Expenditure Projections
10.4 Financial Analysis
10.5 Profit Analysis
10.5.1 Payback Period
10.5.2 Net Present Value
10.5.3 Internal Rate of Return
11 References
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