Sodium Dichloroisocyanurate Manufacturing Plant Project Report 2025: Cost Analysis, ROI, and Feasibility Insights

Sodium Dichloroisocyanurate Manufacturing Plant Project Report by Procurement Resource thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down Sodium Dichloroisocyanurate plant capital cost around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall Sodium Dichloroisocyanurate manufacturing plant cost and the cash cost of manufacturing.

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Sodium Dichloroisocyanurate is an inorganic chemical compound, which is abbreviated as NaDCC or SDIC. It is a chlorine-releasing agent that exists in the form of a white, crystalline powder or granular solid. It is a powerful and stable source of available chlorine, which makes it a strong disinfectant and sanitising agent used for surface disinfection and water purification across several industries.
 

Applications of Sodium Dichloroisocyanurate

Sodium dichloroisocyanurate finds important uses in several industries. Some of the major industries that use it are given below:

• Water Treatment and Disinfection: Water Treatment and Disinfection is a primary application of sodium dichloroisocyanurate, which is crucial for public health. Industrial procurement of SDIC is extensive for disinfecting drinking water, municipal water supplies, and wastewater. It effectively kills bacteria, viruses, and other pathogens, ensuring water safety for human consumption in urban and rural areas. It can be used in emergency water purification.
• Swimming Pool Sanitisation: SDIC is a popular choice for sanitising swimming pools and spas. It provides a stable and sustained release of chlorine, maintaining water hygiene and preventing the growth of harmful microorganisms, making it vital for recreational facilities.
• Food and Beverage Industry: It is widely used for sanitising food processing equipment, surfaces, and utensils to prevent microbial contamination and ensure food safety. It is also utilised for washing fruits and vegetables to eliminate pathogens and prolong shelf life.
• Healthcare and Institutional Disinfection: Sodium dichloroisocyanurate is also used as a disinfecting agent for disinfecting surfaces, medical instruments, and hospital environments, which helps in preventing the spread of infections. Its efficacy and ease of use make it a preferred choice in healthcare facilities and other institutional settings.
• Agriculture and Animal Husbandry: SDIC is also used as a disinfectant and biocide in agriculture. It is applied in the disinfection of agricultural tools, irrigation systems, and for post-harvest washing of produce. It is often used to disinfect livestock housing and equipment to ensure a healthy environment and prevent disease outbreaks in animal husbandry.
• Cleaning and Laundry Products: It is an active ingredient in various household and industrial cleaning and disinfecting products. It can also be added to laundry to sanitise clothes, which makes it useful in healthcare and hospitality sectors.
• Textile Industry: SDIC can be used as a bleaching agent in textile processing to achieve desired whiteness and brightness in fabrics, and for disinfecting textile products.
   

Top Manufacturers of Sodium Dichloroisocyanurate

Leading manufacturers and key suppliers of sodium dichloroisocyanurate with significant presence in the market include:
Shikoku

• Puyang Cleanway Chemicals
• Haihang Industry
• Acuro Organics Limited
• Ronas Chemical
• Acuro Organics Ltd. (India)
   

Feedstock and Raw Material Dynamics for Sodium Dichloroisocyanurate Manufacturing

The main feedstock materials for industrial Sodium Dichloroisocyanurate manufacturing are Cyanuric Acid and Sodium Hypochlorite. For the economic viability and production cost analysis of a sodium dichloroisocyanurate manufacturing plant, it is essential to fully understand the value chain and the dynamics influencing these raw materials.

• Cyanuric Acid: Cyanuric acid is produced from urea or by the hydrolysis of chlorinated isocyanurates. Its availability and pricing are influenced by the cost of urea (which is linked to natural gas prices) and the demand from the broader swimming pool chemical industry, where it is used as a chlorine stabiliser. Industrial procurement for high-purity cyanuric acid is essential, as it forms the backbone of the NaDCC molecule. Fluctuations in its price, depending on purity and supplier, directly impact the overall manufacturing expenses and sourcing strategies for sodium dichloroisocyanurate.
• Sodium Hypochlorite: Sodium hypochlorite is produced through the chlor-alkali process by reacting chlorine gas with sodium hydroxide. Its pricing is influenced by electricity costs (high for chlor-alkali production) and the demand from its major end-use industries like bleaching, disinfection, and water treatment. The Indian sodium hypochlorite market is robust, with prices varying based on concentration. Efficient industrial procurement of concentrated sodium hypochlorite solution is crucial for the reaction, and its cost contributes significantly to the operating expenses and the overall production cost analysis for sodium dichloroisocyanurate. Ensuring purity and stability of the sodium hypochlorite is vital for reaction efficiency and final product quality.
   

Market Drivers for Sodium Dichloroisocyanurate

The market for sodium dichloroisocyanurate is primarily driven by its demand as a sanitiser and disinfecting agent used for surface cleaning and water purification.

• Escalating Need for Effective Water Treatment Solutions: Growing populations, rapid urbanisation, and industrial expansion, particularly in India, are increasing the demand for safe drinking water and effective wastewater treatment. Sodium dichloroisocyanurate's proven efficacy in killing waterborne pathogens makes it indispensable for municipal, industrial, and residential water purification, including use in swimming pools. This escalating need is a primary driver for the industrial procurement of Sodium Dichloroisocyanurate.
• Increased Emphasis on Public Health and Hygiene: Global health crises, such as recent pandemics, have significantly heightened public awareness and emphasis on hygiene and disinfection. This has led to increased adoption of disinfectants in households, healthcare facilities, and public spaces, driving substantial demand for SDIC due to its broad-spectrum antimicrobial activity and ease of use. The rising demand from the public health and hygiene sector directly impacts industrial procurement volumes.
• Urban Population Growth and Infrastructure Investments: Rapid urbanisation and increasing investments in water infrastructure projects in countries like India are creating significant demand for water treatment chemicals. The construction of new residential complexes, commercial establishments, and public amenities like swimming pools in and around developing regions directly translates into increased consumption of SDIC for sanitation purposes. This influences the investment cost for new production capacities.
• Convenience and Portability of Product Forms: The availability of sodium dichloroisocyanurate in convenient forms like granules and especially tablets is driving its rapid adoption. Tablets offer unmatched ease of dosing, portability, and user-friendliness, making them ideal for household water purification, small-scale disinfection, and emergency sanitation during natural disasters. This consumer preference positively impacts manufacturing expenses for tablet production lines.
• Growth in Animal Husbandry and Food Safety: The expansion of livestock and poultry farming and the increasing focus on food safety regulations also contribute to the demand for SDIC. Its use in disinfecting animal housing, equipment, and for post-harvest washing of produce helps prevent disease outbreaks and ensures product quality throughout the food supply chain.
• Geographic Industrial and Residential Development: Key regions driving demand globally include Asia-Pacific (especially China and India) due to their large populations and rapid industrial and residential development. The market and procurement decisions for sodium dichloroisocyanurate are significantly impacted by this regional and national expansion.
   

CAPEX and OPEX in Sodium Dichloroisocyanurate Manufacturing

A sodium dichloroisocyanurate manufacturing plant's large CAPEX (total capital expenditure) and OPEX (operating expenses) are part of a thorough production cost analysis. The economic viability of a sodium dichloroisocyanurate manufacturing facility depends on an understanding of these expenses.
 

CAPEX (Capital Expenditure):

The Sodium Dichloroisocyanurate plant capital cost covers the major upfront investment needed for establishing the manufacturing facility, along with all the required equipment and machinery. Major portion of CAPEX includes:

• Land and Site Preparation: Costs related to the acquisition of suitable industrial land, including grading, foundation work, and utility connections. Specific considerations for handling corrosive and oxidising chemicals are paramount.
• Building and Infrastructure: Construction of chemical-resistant reaction halls, crystallisation rooms, drying facilities, purified product storage, packaging areas, administrative offices, and specialised utility buildings. Materials of construction must be chosen for corrosion resistance.
• Reactors/Reaction Vessels: Corrosion-resistant reactors (e.g., glass-lined or specialised alloy steel) equipped with agitation systems, cooling jackets, and precise temperature control for the exothermic reaction of cyanuric acid with sodium hypochlorite.
• Solution Preparation Tanks: Tanks for dissolving cyanuric acid and preparing sodium hypochlorite solutions, along with appropriate mixing equipment.
• Crystallisation Equipment: Crystallisers designed for controlled cooling and precipitation of sodium dichloroisocyanurate from the reaction solution. This may involve jacketed vessels with agitators and cooling coils.
• Filtration and Separation Equipment: Corrosion-resistant filters (e.g., centrifuges, filter presses, or rotary vacuum filters) to separate the crude sodium dichloroisocyanurate crystals from the mother liquor.
• Washing Systems: Systems for thoroughly washing the crude product to remove impurities and residual reactants, including spray nozzles and wash liquid collection.
• Drying Equipment: Specialised dryers (e.g., vacuum dryers, fluid bed dryers, or rotary dryers) to remove moisture from the washed product, ensuring minimal moisture content, which is crucial for stability.
• Granulation/Tabletting Equipment (Optional but common): If producing granular or tablet forms, additional equipment such as granulators, tablet presses, and associated dust collection systems is are significant capital investment.
• Packaging Equipment: Automated bagging machines, tablet packaging lines, bulk bag fillers, and labelling equipment designed for handling corrosive and oxidising powders/granules, often with moisture-resistant packaging.
• Utilities and Support Systems: Installation of robust power distribution, industrial cooling water systems, compressed air systems, and potentially inert gas (e.g., nitrogen) generation for blanketing and storage.
• Control Systems and Instrumentation: Advanced DCS (Distributed Control Systems) or PLC (Programmable Logic Controller) based systems with extensive pH, temperature, and concentration sensors, safety interlocks, and emergency shutdown systems to ensure precise control and safe operation.
• Pollution Control Equipment: Comprehensive effluent treatment plants (ETP) for managing wastewater containing chlorine and other byproducts, scrubbers for any chlorine gas or acidic vapour emissions, and dust collection systems in powder handling areas, ensuring strict environmental compliance. This is a significant investment due to the nature of raw materials and products, impacting the overall Sodium Dichloroisocyanurate manufacturing plant cost.
   

OPEX (Operating Expenses):

Manufacturing expenses or operating expenses, which represent the everyday costs of sustaining Sodium Dichloroisocyanurate production in its manufacturing facility. Its main components include:

• Raw Material Costs: This is the largest variable cost component, encompassing the industrial procurement of cyanuric acid and sodium hypochlorite. Fluctuations in their market prices directly impact the cash cost of production and the cost per metric ton (USD/MT) of the final product.
• Energy Costs: Substantial consumption of electricity for powering motors, pumps, mixers, cooling systems, and drying equipment. The energy intensity of the crystallisation and drying steps contributes to the overall production cost analysis.
• Labour Costs: Wages, salaries, benefits, and specialised training costs for a skilled workforce, including operators trained in handling corrosive and oxidising chemicals, maintenance technicians, chemical engineers, and quality control staff.
• Utilities: Ongoing costs for process water, cooling water, and compressed air.
• Maintenance and Repairs: Expenses for routine preventative maintenance, replacement of corrosion-damaged parts in reactors, filters, and dryers, and unexpected repairs to specialised equipment. The corrosive nature of the process often leads to higher maintenance outlays.
• Packaging Costs: The recurring expense of purchasing suitable, moisture-resistant packaging materials (bags, drums, tablet containers) for the final product.
• Transportation and Logistics: Costs associated with inward logistics for raw materials and outward logistics for distributing the finished product to customers, and other markets. Special handling for oxidising agents may add to transportation costs.
• Fixed and Variable Costs: A thorough analysis of manufacturing costs covers both variable and fixed costs, such as raw materials, energy directly used per unit of production, direct labour linked to output volume, and depreciation and amortisation of capital assets, property taxes, and insurance premiums.
• Quality Control Costs: Significant ongoing expenses for analytical testing of raw materials, in-process samples, and finished products to ensure high purity and available chlorine content.
• Waste Disposal Costs: Expenses for the safe and compliant disposal of chemical waste and wastewater treatment, particularly for chlorine-containing effluents.
   

Manufacturing Process

This report comprises a thorough value chain evaluation for Sodium Dichloroisocyanurate manufacturing and consists of an in-depth production cost analysis revolving around industrial Sodium Dichloroisocyanurate manufacturing.

• Production from Cyanuric Acid: The process starts by dissolving cyanuric acid into water to make a clear solution. Next, sodium hypochlorite solution is slowly added to this mixture, while carefully monitoring and controlling temperature and pH to ensure a safe and effective reaction. During this step, the hypochlorite reacts with the cyanuric acid, adding chlorine atoms to the ring structure and forming sodium dichloroisocyanurate, along with water as a byproduct. Once the reaction is done, the solution is cooled or left to evaporate some of the solvent, which causes the product compound to crystallise out. The solid crystals are then collected and thoroughly washed to remove any leftover chemicals or impurities. After washing, the crystals are dried thoroughly to reach the right moisture level, which leads to the formation of sodium dichloroisocyanurate as the final product. The pure and dry final product is then packed as granules or pressed into tablets for further industrial use.
   

Properties of Sodium Dichloroisocyanurate

Sodium Dichloroisocyanurate is a stable and effective chlorine-releasing compound, with specific physical and chemical properties essential for its use as a disinfectant and sanitiser.
 

Physical Properties:

• Appearance: White crystalline powder or granules.
• Odour: Slight chlorine odour.
• Molecular Formula: C3Cl2N3NaO3 (anhydrous) or C3Cl2N3NaO3⋅2H2O (dihydrate).
• Molar Mass:
  • 219.95g/mol (anhydrous C3Cl2N3NaO3)
  • 255.98g/mol (dihydrate C3Cl2N3NaO3⋅2H2O)
• Melting Point: Approximately 225 degree Celsius to 250 degree Celsius (decomposes before true melting point).
• Boiling Point: Not applicable, as it decomposes before boiling.
• Density: Approximately 1.7g/cm3 (anhydrous) or 1.97g/cm3 (dihydrate). Bulk density can range from 0.7 to 0.9 g/cm³.
• Solubility: It is highly soluble in water (e.g., 30g/100mL at 25 degree Celsius), forming hypochlorous acid and cyanuric acid.
• Flash Point: Non-flammable (as an inorganic solid, it is not combustible, but it is an oxidising agent and enhances combustion of other substances).
   

Chemical Properties:

• Chlorine Release: Its most crucial property is the slow and sustained release of hypochlorous acid (HOCl) and hypochlorite ions (OCl−) when dissolved in water. These are the active disinfecting species.
• Oxidising Agent: It is a strong oxidising agent and reacts violently with combustible and reducing materials. It can cause fire and explosion hazards on contact with certain substances (e.g., strong bases, ammonia, urea, organic matter).
• Decomposition: Decomposes on heating and on contact with water (especially hot water), producing toxic fumes including chlorine gas.
• Stability: Relatively stable in dry conditions. Moisture-sensitive; it will slowly decompose upon exposure to humidity. Stabilised by the presence of cyanuric acid in solution, which protects the available chlorine from degradation by UV light.
• pH: A 1% solution has a pH between 6.0 and 7.0, making it less corrosive than other chlorine sources like sodium hypochlorite solution.
   

Sodium Dichloroisocyanurate Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Sodium Dichloroisocyanurate manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Sodium Dichloroisocyanurate manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Sodium Dichloroisocyanurate and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Sodium Dichloroisocyanurate manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Sodium Dichloroisocyanurate.
 

Key Insights and Report Highlights

Key Questions Covered in our Sodium Dichloroisocyanurate Manufacturing Plant Report

• How can the cost of producing Sodium Dichloroisocyanurate be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
• What is the estimated Sodium Dichloroisocyanurate manufacturing plant cost?
• What are the initial investment and capital expenditure requirements for setting up a Sodium Dichloroisocyanurate manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimize the production process of Sodium Dichloroisocyanurate, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Sodium Dichloroisocyanurate manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Sodium Dichloroisocyanurate, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for Sodium Dichloroisocyanurate manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
• How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Sodium Dichloroisocyanurate manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for Sodium Dichloroisocyanurate manufacturing?