Thiram Manufacturing Plant Project Report: Key Insights and Outline

Thiram Manufacturing Plant Project Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing.

Thiram (tetramethylthiuram disulfide) is a versatile chemical with several major industrial applications across multiple sectors. It is widely used as a rubber accelerator and vulcanizer to speed up the vulcanization process, which is essential for producing durable and elastic rubber products. It is also utilized as a protective fungicide for seeds, fruits, vegetables, ornamentals, and turf to prevent them from fungal diseases both in the field and during storage or transport.

It is commonly formulated as a seed disinfectant or dressing to protect seeds from soil-borne and seed-borne fungal pathogens before planting. It also finds its application as a bacteriostat in edible oils and fats that helps to inhibit bacterial growth and extend shelf life. It also serves as a wood preservative for protecting timber from fungal decay and insect attack. It is often used as a mold control agent for textiles and polyurethane, as well as slime control in paper manufacturing.
 

Top Manufacturers of Thiram

• Eastman
• Dow AgroSciences
• Bayer
• Sumitomo Chemical
• Nufarm
• Guanlong Nonghua (Guanlong Agrochemical)
• Baoye Chemical (Nantong Baoye)
• Jiangsu Zhenbang Chemical
• Maidemu
• Zanfeng Biology
   

Feedstock for Thiram

The feedstock involved in the production of Thiram is Dimethylamine and Carbon Disulfide. Dimethylamine is produced through the reaction of ammonia and methyl alcohol (methanol). Therefore, fluctuations in the availability and cost of these raw materials directly impact Dimethylamine production and its sourcing decisions. Dimethylamine is produced in various regions, with major production centers in countries like the United States, China, and India.

The geographical location of production facilities plays a significant role in sourcing decisions for dimethylamine, as transportation costs, regulatory requirements, and trade barriers vary across regions, which affects the supply chain. Dimethylamine is subject to various regulatory standards, especially when used in pharmaceuticals, agriculture, or other sensitive applications. Adherence to strict regulations set by regulatory bodies such as the FDA, EPA, and REACH regarding the purity, safety, and environmental impact of dimethylamine significantly impacts costs and sourcing strategies.

Carbon Disulfide is another raw material used in manufacturing Thiram. Carbon Disulfide is produced from sulfur and carbon sources (usually hydrocarbons such as methane). The availability of sulfur, as the main raw material, plays a significant role in the production of carbon disulfide. Carbon Disulfide is a hazardous chemical with major concerns associated with its flammability and toxic nature.

Compliance with regulations such as OSHA standards, REACH, or EPA guidelines that are essential to ensure safety and environmental responsibility further affect sourcing strategies for carbon disulfide. Any changes in regulatory requirements, such as stricter safety or environmental laws, can further impact the production costs and sourcing decisions. The transportation of Carbon Disulfide requires careful handling due to its hazardous nature. Therefore, any disruptions in transportation infrastructure due to geopolitical events, natural disasters, or labor strikes can also lead to delays in supply, increase transportation costs, and affect sourcing strategies.
 

Market Drivers for Thiram

The market for Thiram is primarily driven by its demand as a fungicide in agriculture and as an animal repellent and a rubber accelerator. Its utilization as a rubber accelerator and vulcanization agent in the production of various rubber products significantly boosts its demand in the rubber industry. Its application as a fungicide and repellent to prevent fungal diseases in fruits and vegetables protects them from rodents, further enhancing its demand in the agriculture sector.

Its usage as a wood preservative for protecting timber from insects and fungal infections also contributes to its demand in the chemical industry. Its involvement as a slime control in the production of paper and as a mold control for textiles also fuels its demand in the textile and paper industries. Its application as a bacteriostat in edible oils to prevent the growth of bacteria further boosts its demand in the food and chemical industries.

Thiram is synthesized from organic chemicals, including carbon disulfide and amines. The availability and cost of these raw materials serve as major factors in determining the production and procurement of Thiram. The demand for Thiram is driven by its use in agriculture, where it is used as a fungicide and pesticide to protect crops like fruits and vegetables from fungal infections.

The demand for Thiram is significantly influenced by the growth of the agricultural sector. Therefore, seasonal variations and shifts in farming practices like the adoption of organic or integrated pest management practices can also affect the demand for thiram, which further impacts its procurement decisions. Thiram is subject to strict regulations, particularly in the agriculture sector, due to its toxicological properties. Regulatory authorities such as the U.S. Environmental Protection Agency, EMA, and others impose restrictions on the use of chemicals like Thiram due to concerns about human health and environmental safety. Compliance with these regulations, such as ensuring that suppliers meet the necessary safety standards and certifications, further impacts costs and industrial Thiram procurement.

The capital expenditures (CAPEX) for manufacturing thiram involve the initial investments required to establish and equip the production facility. It mainly covers expenses associated with land acquisition, plant construction, and infrastructure. Major equipment needed includes reactors for mixing and chemical reactions, as well as drying and cooling systems to manufacture the desired quality of the product. Major equipment includes an agitator, a chilling compressor, a hot water bath, an oil boiler, a filter press, a centrifuge, a rotary vacuum dryer, a ribbon blender, a cooling tower, a steam ejector, a scrubber system, a solvent storage tank, and a UV spectrophotometer.

Other machinery includes a counter-infiltration system, a reverse osmosis membrane system, an HPLC, a gas chromatograph, and an analytical balance. Investments in safety systems, including ventilation, protective gear, and fire safety measures for thiram production, also contribute to CAPEX. Setting up automation systems for process control and monitoring is also an important part of the CAPEX.

Operational expenses or OPEX for manufacturing thiram are the day-to-day recurring costs required to run the production plant. It includes the cost of raw materials, labor charges, and energy costs, which include electricity for running the machinery and heating for the chemical reactions. Additionally, costs for routine maintenance and repairs of equipment, waste management, and ensuring regulatory compliance in chemical manufacturing are also major parts of OPEX. Packaging and storage costs for the final product, as well as transportation expenses to deliver it to customers, are also included in the operating expenses.
 

Manufacturing Processes

This report comprises a thorough value chain evaluation for Thiram manufacturing and consists of an in-depth production cost analysis revolving around industrial Thiram manufacturing.   

• Production from Pine Trees: The feedstock required for this process includes Dimethylamine and Carbon Disulfide.

The production of Thiram begins with the reaction of dimethylamine and carbon disulfide to form a dimethyl dithiocarbamate salt. Further, the obtained intermediate is treated with sodium hydroxide to yield the corresponding sodium salt. Then, the sodium salt is oxidized using hydrogen peroxide as the oxidizing agent in the presence of sulfuric acid, which results in the formation of Thiram.
 

Properties of Thiram

Thiram is a white to light yellow, odorless crystalline powder with the chemical formula C6H12N2S4. It has a melting point of about 155–156 degree Celsius and decomposes upon further heating. Its molecular weight is 240.44 g/mol. Thiram is sparingly soluble in water with a solubility of 16.5 mg/L at 20 degree Celsius, but it dissolves readily in organic solvents such as acetone, chloroform, and ether. It is stable under normal storage conditions but breaks down more rapidly in alkaline environments and under sunlight, with a faster rate of hydrolysis at higher pH levels.

Thiram belongs to the thiuram disulfide class and acts as an oxidized dimer of dimethyldithiocarbamate. It is moderately toxic if ingested and highly toxic by inhalation, and it can cause skin and eye irritation or allergic reactions. Therefore, its toxicity and potential health hazards require careful handling and application. The flash point of the compound is 138 degree Celsius, and it is available as dust, wettable powder, water-dispersible granules, and water suspension.

Thiram Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Thiram manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Thiram manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Thiram and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Thiram manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Thiram.
 

Key Insights and Report Highlights

Key Questions Covered in our Thiram Manufacturing Plant Report

• How can the cost of producing Thiram be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
• What are the initial investment and capital expenditure requirements for setting up a Thiram manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimize the production process of Thiram, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Thiram manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Thiram, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for Thiram manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
• How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Thiram manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for Thiram manufacturing?