Zinc EDTA Manufacturing Plant Project Report 2025: Market by Region, Market by Application, Key Players, Pre-feasibility, Capital Investment Costs, Production Cost Analysis, Expenditure Projections, Return on Investment (ROI), Economic Feasibility, CAPEX, OPEX, Plant Machinery Cost

Zinc EDTA Manufacturing Plant Project Report 2025: Cost Analysis, ROI, and Feasibility Insights

Zinc EDTA Manufacturing Plant Project Report by Procurement Resource thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down Zinc EDTA plant capital cost around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall Zinc EDTA manufacturing plant cost and the cash cost of manufacturing.

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Zinc EDTA (Ethylenediaminetetraacetic acid zinc) is an organic chemical compound with the chemical formula C10H12N2O8Zn⋅2Na. It appears as a white to off-white crystalline powder, which is primarily valued for its properties as a highly bioavailable source of zinc and as a key micronutrient. It is also used as a component in various nutritional supplements and pharmaceutical formulations globally.
 

Applications of Zinc EDTA

Zinc EDTA finds major use in the following key industries:

• Agriculture: Zinc EDTA is widely used as a micronutrient fertiliser to correct zinc deficiencies in soil. It is a preferred form of zinc due to its high bioavailability, which makes it more soluble and readily available in the soil, even in alkaline and calcareous soils where zinc availability is limited. Its use in foliar sprays or soil applications helps to promote plant health, enhance crop yield, and improve the nutritional quality of agricultural produce.
• Nutritional Supplements: Zinc EDTA is also extensively used in dietary supplements to address zinc deficiency in individuals. Its high bioavailability compared to other zinc salts makes it a preferred choice, as it ensures higher absorption rates and effectiveness.
• Animal Feed: It is often used as a key component in animal feed supplements for livestock and poultry, where it is used to support proper bone development, reproductive function, and enzyme activity. Its chelated form ensures that this essential micronutrient remains soluble and readily available for absorption, thereby improving the overall health and productivity of the animals.
• Pharmaceuticals: Zinc EDTA is often utilised in the production of various drugs and as a key component in medications designed to improve cardiovascular health, reduce cholesterol and triglycerides, and support skin health. Its chemical stability and solubility make it suitable for use in pharmaceutical formulations and dietary supplements.
• Water Treatment: Zinc EDTA is also used in water treatment systems as a corrosion and scale inhibitor, preventing mineral deposition in pipelines and industrial equipment. This helps to extend the lifespan of industrial infrastructure and improve efficiency.
• Other Industrial Applications: It also finds limited uses in the paint and plastics industries, where it is used as a colourant and a stabiliser, which enhances the durability and longevity of the final product.
   

Top 5 Manufacturers of Zinc EDTA

The global zinc EDTA market is highly specialised, with a limited number of manufacturers. Leading global manufacturers include:

• AVA Chemicals Private Limited
• U.S. Zinc
• Umicore
• BASF SE (Badische Anilin- und Soda-Fabrik)
• Yara International ASA
   

Feedstock and Raw Material Dynamics for Zinc EDTA Manufacturing

The main feedstocks for industrial Zinc EDTA manufacturing are zinc sulfate, EDTA, sodium hydroxide, and sulfuric acid. Assessing the input supply chain and market forces is important for cost evaluation and feasibility checks of zinc EDTA manufacturing.

• Zinc Sulfate (ZnSO4): Zinc sulfate serves as the direct zinc source. It is produced by reacting zinc metal or zinc oxide with sulfuric acid. The global zinc sulfate market and its prices are influenced by the cost of its precursors (zinc and sulfuric acid) and demand from various end-use industries. Industrial procurement of high-purity zinc sulfate is essential, directly impacting the overall manufacturing expenses and the cash cost of production for zinc EDTA.
• EDTA (Ethylenediaminetetraacetic acid): EDTA is a chelating agent. It is a synthetic compound that is used to chelate metal ions. The global EDTA market is significantly influenced by the cost of its precursors (ethylenediamine, formaldehyde, and sodium cyanide) and demand from various end-use industries. Industrial procurement of high-purity EDTA is critical, directly impacting the cost of production for zinc EDTA.
• Sodium Hydroxide (NaOH): Sodium hydroxide is a major industrial chemical, primarily produced through the energy-consuming chlor-alkali process. It is used to adjust the pH in the manufacturing process. The global sodium hydroxide market is influenced by a combination of downstream demand and supply issues.
• Sulfuric Acid (H2SO4): Sulfuric acid is a widely available industrial acid. It is used to precipitate zinc EDTA. The global sulfuric acid market and its prices are influenced by the cost of sulfur and energy costs for production.
   

Market Drivers for Zinc EDTA

The market for zinc EDTA is primarily led by its demand as a micronutrient fertiliser in agriculture to correct zinc deficiency in crops.

• Growing Demand in Agriculture: The continuous demand for high-yield crops to meet rising food requirements, particularly in emerging economies, is fuelling a strong demand for zinc EDTA. Its high bioavailability and effectiveness in correcting zinc deficiencies in plants make it a preferred fertiliser for a variety of crops, ensuring its robust consumption.
• Increasing Awareness of Sustainable Agricultural Practices: The growing emphasis on sustainable agricultural practices and the need for efficient nutrient delivery systems are driving the demand for chelated fertilisers like zinc EDTA. Its ability to remain soluble and readily available in the soil, even in high pH conditions, reduces nutrient waste and enhances crop productivity.
• Expansion of the Nutraceuticals and Pharmaceuticals Market: The global nutraceuticals and pharmaceuticals market is witnessing continuous growth, with a strong consumer trend towards high-performance and gentle formulations. Zinc EDTA's use in dietary supplements and medications ensures its consistent demand in this high-value sector.
• Global Industrial Development and Diversification: The demand for zinc EDTA is driven by the global rise in micronutrient fertilisers and agricultural productivity needs. Industrial agriculture increasingly relies on chelated micronutrients to boost soil fertility and crop yields. The Asia-Pacific region, where intensive farming practices dominate and food security remains a major priority, leads the consumption of zinc EDTA, linking regional agricultural expansion with rising speciality fertiliser demand.
• Evolving Regulatory Landscape: The market faces challenges from evolving regulatory frameworks, but these same regulations are driving the demand for non-toxic and environmentally friendly flame retardants and coatings, creating an opportunity for zinc EDTA.
   

CAPEX and OPEX in Zinc EDTA Manufacturing

The cost structure of a Zinc EDTA plant involves significant capital expenditure (CAPEX) and day-to-day operating expenses (OPEX).
 

CAPEX (Capital Expenditure):

The Zinc EDTA plant capital cost covers investment in reactors, mixing units, filtration systems, and basic chemical handling setups. This includes:

• Land and Site Preparation: Spending relates to securing land for industrial use and preparing it for construction with grading, foundation setup, and utility connections.
• Building and Infrastructure: Construction of specialised reaction halls, purification areas, filtration and drying sections, product packaging areas, raw material storage, advanced analytical laboratories, and administrative offices. Buildings must be well-ventilated and designed for chemical resistance and stringent safety.
• Reactors/Reaction Vessels: Corrosion-resistant reactors equipped with powerful agitators and precise temperature and pH control. These vessels are crucial for the reaction of zinc sulfate with EDTA, forming a Zn-EDTA complex.
• Raw Material Dosing Systems: Automated and sealed dosing systems for precise and safe feeding of zinc sulfate, EDTA, and sodium hydroxide into the reactor, ensuring accurate stoichiometry and controlled reactions.
• Heating and Cooling Systems: Jacketed reactors, heat exchangers, and steam generators/hot oil heaters for heating reactions, and chillers/cooling towers for cooling, which are crucial for controlling the exothermic reactions and for subsequent crystallisation.
• Filtration and Purification Equipment: Modified filters (e.g., filter presses, centrifuges) to separate the solid zinc EDTA product from the liquid reaction mixture. Thorough washing systems are crucial to remove any soluble impurities.
• Drying Equipment: Industrial dryers (e.g., rotary dryers, fluid bed dryers) designed for handling crystalline powders, ensuring low moisture content and product stability.
• Grinding/Milling and Screening Equipment: Mills and sieving equipment may be needed for a specific particle size, along with robust dust collection systems due to the powder nature.
• Storage Tanks/Silos: Storage silos for bulk storage of raw materials and the final zinc EDTA product.
• Pumps and Piping Networks: Networks of chemical-resistant pumps and piping for transferring raw materials, solutions, and slurries throughout the plant.
• Utilities and Support Systems: Installation of robust electrical power distribution, industrial water supply, steam generators (boilers for heating), and compressed air systems.
• Control Systems and Instrumentation: Advanced DCS (Distributed Control Systems) or PLC-based systems with extensive temperature, pressure, pH, flow, and level sensors, and safety interlocks to ensure precise control and safe operation.
• Pollution Control Equipment: Comprehensive scrubbers for any gaseous emissions and robust effluent treatment plants (ETP) for managing process wastewater, ensuring stringent environmental compliance. This is a significant investment impacting the overall Zinc EDTA manufacturing plant cost.
   

OPEX (Operating Expenses):

Operating expenses include the cost of buying EDTA, zinc salts, solvents, and utilities for continuous processing. Other major components cover:

• Raw Material Costs: The largest share of costs comes from purchasing zinc sulfate, EDTA, sodium hydroxide, and sulfuric acid. Their market fluctuations have a direct impact on the cost of production and the per metric ton (USD/MT) value.
• Energy Costs: Running pumps, mixers, dryers, and ventilation requires a large amount of electricity, along with fuel or steam for heating and drying. This high energy use plays an important role in the overall cost of producing Zinc EDTA.
• Labour Costs: Wages, salaries, benefits, and specialised training costs for a skilled workforce, including operators, quality control staff, and maintenance technicians.
• Utilities: Ongoing costs for process water and compressed air.
• Maintenance and Repairs: Expenses for routine preventative maintenance, periodic inspection and repair of reactors, filters, and dryers.
• Packaging Costs: The recurring expense of purchasing suitable, moisture-proof, and secure packaging materials for the final product (e.g., bags, drums).
• Transportation and Logistics: Costs associated with inward logistics for raw materials and outward logistics for distributing the finished product globally.
• Fixed and Variable Costs: The manufacturing of Zinc EDTA involves fixed costs such as depreciation of specialised reactors and equipment, property-related expenses, and insurance for chemical operations. Variable costs include raw material inputs, energy consumed in production, and direct labour, all of which vary with output levels.
• Quality Control Costs: Significant ongoing expenses for extensive analytical testing of raw materials, in-process samples, and finished products to ensure high purity and compliance with various industrial specifications.
• Waste Disposal Costs: Zinc EDTA requires heavy expenditure on compliant treatment and disposal of chemical waste and wastewater.
   

Manufacturing Process

This report comprises a thorough value chain evaluation for Zinc EDTA manufacturing and consists of an in-depth production cost analysis revolving around industrial Zinc EDTA manufacturing.

• Production from Zinc Sulfate and EDTA : The manufacturing process of zinc EDTA starts with dissolving zinc sulfate (ZnSO4) in water. After that, an EDTA aqueous solution is prepared with a pH value of 6-7, which is adjusted by the addition of sodium hydroxide (NaOH). The zinc sulfate solution is then added to the EDTA solution at 60-70 degree Celsius with continuous stirring, which leads to the formation of a Zn-EDTA complex. Further, sulfuric acid (H2SO4) is added to the solution, which precipitates zinc EDTA. Finally, the precipitate is filtered, washed, and dried to obtain Zn-EDTA as the final product.
   

Properties of Zinc EDTA

Zinc EDTA is a chelated organic compound, which is known for its high bioavailability and its properties as a source of zinc for various applications.
 

Physical Properties

• Appearance: White to off-white crystalline powder.
• Odour: Odourless.
• Molecular Formula: C10H12N2O8Zn⋅2Na
• Molar Mass: 435.61g/mol (dihydrate form, as is common). Anhydrous form has a molar mass of 399.64g/mol.
• Melting Point: It decomposes above 240 degree Celsius or 263 degree Celsius without melting.
• Boiling Point: Not applicable, as it decomposes before boiling.
• Density: 1.72g/cm3 at 20 degree Celsius (solid).
• Solubility:
  • Highly soluble in water. A reported solubility of 534g/L at 0 degree Celsius.
  • Insoluble in alcohol.
• Flash Point: Not applicable, as it is a non-flammable inorganic solid.
   

Chemical Properties

• Chelating Agent : The EDTA molecule has six donor atoms (two nitrogen and four oxygen) that can bind to a zinc ion, forming a stable, ring-like structure (a chelate). This property is crucial for its use in sequestering metal ions and preventing their undesirable effects.
• pH Stability: The compound is stable over a wide pH range (e.g., pH 4-9), which is crucial for its application in agriculture, as it ensures that zinc remains soluble and readily available in the soil.
• Bioavailability: It is considered to have high bioavailability for zinc uptake in plants and animals, which makes it a valuable component in fertilisers and animal feed supplements.
• Reactivity: It is a chemically stable compound under normal conditions. It is resistant to attack by most acids and alkalis, which makes it suitable for use in harsh environments.
• Toxicity: It is considered to have low toxicity and is widely used in many consumer and industrial products.
• Non-hygroscopic: It is not hygroscopic, so it does not absorb moisture from the air, which makes it suitable for use in harsh environments.
   

Zinc EDTA Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Zinc EDTA manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Zinc EDTA manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Zinc EDTA and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Zinc EDTA manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Zinc EDTA.
 

Key Insights and Report Highlights

Key Questions Covered in our Zinc EDTA Manufacturing Plant Report

• How can the cost of producing Zinc EDTA be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
• What is the estimated Zinc EDTA manufacturing plant cost?
• What are the initial investment and capital expenditure requirements for setting up a Zinc EDTA manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimize the production process of Zinc EDTA, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Zinc EDTA manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Zinc EDTA, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for Zinc EDTA manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
• How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Zinc EDTA manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for Zinc EDTA manufacturing?