Guanidine Nitrate Manufacturing Plant Project Report: Key Insights and Outline

Guanidine Nitrate Manufacturing Plant Project Report by Procurement Resource thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down Guanidine Nitrate plant capital cost around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimisation and helps in identifying effective strategies to reduce the overall Guanidine Nitrate manufacturing plant cost and the cash cost of manufacturing.

Planning to Set Up a Guanidine Nitrate Plant? Request a Free Sample Project Report Now!
 

Guanidine Nitrate is a chemical compound, and a salt formed from guanidine and nitric acid. It is a white crystalline solid known for its high nitrogen content and its properties as an oxidiser. These features make guanidine nitrate a major ingredient in many specialised industrial applications, mainly in propellants and explosives.
 

Its many industrial uses, by estimated industry proportion, are:

• Propellants and Explosives (70-80%): Guanidine Nitrate is an important component in smokeless propellants, solid rocket fuels, and some explosive mixtures. Its high nitrogen content and stable burning properties are required for these applications.
• Pharmaceutical Intermediates (10-15%): It serves as a raw material for synthesising various pharmaceutical compounds, such as certain guanidine derivatives used in drugs.
• Fire Retardants (5-8%): Due to its nitrogen content, Guanidine Nitrate can be used in some fire-retardant formulations for textiles and other materials. It also helps to reduce flammability.
• Speciality Chemicals (3-5%): It is used as a precursor for other guanidine derivatives and speciality chemicals. These are used in different industrial processes.
• Other Niche Uses (2-3%): This includes minor uses in laboratory reagents and some industrial processes where a nitrogen source or an oxidiser is needed.
   

Top 5 Manufacturers of Guanidine Nitrate

Guanidine Nitrate is made by speciality chemical companies, often those linked to propellants or pharmaceutical intermediates.

• AlzChem AG (Germany)
• Nippon Carbide Industries Co., Inc. (Japan)
• Hebei Chengxin Co., Ltd. (China)
• Yantai North Home Chemical Co., Ltd. (China)
• Anhui Golden Chemical Co., Ltd. (China)
   

Feedstock for Guanidine Nitrate and Value Chain Dynamics

The industrial manufacturing process of Guanidine Nitrate uses urea, ammonium nitrate, and silica as the main raw materials.

• Urea Sourcing: Urea is a common nitrogen fertiliser. It is mainly produced from ammonia (from the Haber-Bosch process) and carbon dioxide.
  • Natural Gas Prices: The cost of urea depends heavily on natural gas prices. Natural gas is a major raw material and energy source for ammonia production. Market price fluctuation in natural gas directly impacts the cash cost of production for urea, which in turn affects the Guanidine Nitrate manufacturing plant cost.
  • Agricultural Demand: Urea is mainly utilised in the agriculture sector. Global farm demand for fertilisers affects its price and supply for industrial uses.
• Ammonium Nitrate Sourcing: Ammonium Nitrate is also a common fertiliser prepared by reacting ammonia with nitric acid.
  • Ammonia and Nitric Acid Prices: The cost of ammonium nitrate depends on ammonia prices (linked to natural gas) and nitric acid prices (linked to ammonia oxidation), which in turn impact the manufacturing expenses.
  • Safety Considerations: Ammonium Nitrate is an oxidiser and can be explosive under certain conditions, which adds to its storage and handling costs and safety measures.
• Silica Sourcing: Silica (often as silica gel or silicon dioxide) is a common mineral used as a catalyst.
  • Availability: Silica is widely available. Therefore, its cost is relatively stable compared to other raw materials. Its purity is important for catalytic activity.
• Energy for Reaction: The core reaction needs high temperatures (120-200 °C).
  • Heating Costs: Energy for heating and maintaining the reaction temperature is a significant part of operating expenses (OPEX).
• Byproducts: The main reaction aims for Guanidine Nitrate. However, depending on conditions, minor byproducts like ammonia or carbon dioxide might be formed, which need to be managed.
   

Market Drivers for Guanidine Nitrate

The market for Guanidine Nitrate is mainly driven by the global demand for explosives, propellants, and speciality chemicals. This leads to increasing consumption in many specialised applications.

• Growth in Mining and Construction: The mining industry (for minerals, coal) and construction (for quarrying, tunnelling) directly depend on explosives such as guanidine nitrate. This consistent demand drives its consumption, which in turn influences the guanidine nitrate plant capital cost for manufacturers.
• Defence and Aerospace Needs: Guanidine nitrate is utilised for producing solid propellants for rockets and ammunition. Global defence spending and space exploration initiatives drive a steady demand, which leads to industrial procurement by defence contractors.
• Expanding Pharmaceutical Sector: Its function as an intermediate for some pharmaceutical compounds, coupled with the growth of the global pharmaceutical industry, contributes to its demand.
• Safety Regulations for Fire Retardants: Stricter fire safety rules in various sectors increase the demand for specific fire-retardant chemicals that may use guanidine nitrate, which further boosts its market growth.
• Regional Consumption and Production:
  • Asia-Pacific (APAC): This region is a major consumer and producer of guanidine nitrate as it has large mining operations, growing defence sectors, and expanding chemical industries (China, India).
  • North America and Europe: These regions have a steady demand for high-quality guanidine nitrate for specialised propellants and pharmaceuticals. The investment cost in these regions focuses on modernising plants for higher efficiency and meeting strict safety and environmental rules.
     

CAPEX (Capital Expenditure) for a Guanidine Nitrate Plant (from Urea, Ammonium Nitrate, and Silica)

The Guanidine Nitrate plant capital cost involves specialised equipment for high-temperature reactions and handling of potentially hazardous materials.

• Land and Site Preparation (5-8% of total CAPEX):
  • This includes significant safety distances and blast protection measures due to the nature of the product.
  • Building strong foundations for reactors, dryers, roads, drainage, and utility hook-ups.
• Raw Material Storage and Handling (10-15%):
  • Solid Storage: Silos or hoppers for urea, ammonium nitrate, and silica. Includes accurate dosing systems (e.g., screw feeders) for the reactor.
  • Weighing Systems: Precision scales for batch charging.
  • Transfer Systems: Conveyors or pneumatic transfer for dry materials.
• Reaction Section (20-25%):
  • Catalytic Thermal Reactor: It includes a robust, agitated reactor designed for high-temperature catalytic reactions (120-200 degree Celsius). It requires specialised heating jackets or coils. Materials of construction must withstand high temperatures and potentially corrosive conditions.
  • Heating System: Direct-fired heaters or high-temperature thermal fluid heating systems to achieve and maintain reaction temperatures.
  • Agitators: Heavy-duty agitators suitable for high-temperature reactions.
• Filtration/Separation (8-12%): For separating the crude product and catalyst.
  • Hot Filtration Unit: It consists of a heated filter (e.g., pressure filter or plate-and-frame filter press) to separate solid guanidine nitrate from liquid or molten components. This also separates the silica catalyst for potential reuse or disposal.
• Crystallisation Section (10-15%): For purifying the product after reaction.
  • Crystallisers: Jacketed vessels with controlled cooling for forming pure Guanidine Nitrate crystals from solution.
• Drying Section (10-15%): For removing moisture from the product.
  • Dryers: Various types of industrial dryers, such as fluid bed dryers or rotary dryers, are used to ensure thorough drying of the guanidine nitrate powder. Drying must be done carefully to avoid decomposition.
• Product Finishing and Packaging (5-8%):
  • Milling/Pulverisers: For grinding the dried product to the desired particle size, often in specialised explosion-proof equipment.
  • Sieves/Screeners: For achieving the desired particle size distribution.
  • Packaging Machines: Automated bagging machines for bags or bulk containers. Packaging may require static electricity control.
  • Warehousing: Secure, climate-controlled warehousing for finished products, with strict safety protocols.
• Utilities and Support Systems (10-15%):
  • Heating/Cooling Systems: High-temperature heating systems for reactors and dryers. Cooling systems for crystallisation.
  • Electricity: For running motors, pumps, and controls.
  • Compressed Air: For instruments and utility air.
• Instrumentation and Control Systems (5-8%):
  • Automated Controls: Central control rooms with advanced systems (like DCS or PLCs). They watch and control all process factors (temperature, pressure, flow) in real-time.
  • Process Analysers: Consists of online temperature sensors, pressure gauges, and lab equipment (titration) to check purity and reaction progress.
• Laboratory Facilities (2-3%):
  • Includes labs with testing tools for checking raw materials, in-process quality, and final product purity and stability (mainly important for explosives/propellant grades).
• Safety and Environmental Systems (5-10%):
  • Explosion/Fire Suppression: Inert gas blanketing, explosion venting, fire suppression systems.
  • High-Temperature Safety: Thermal interlocks, runaway reaction prevention systems.
  • Waste Management: Systems for solid waste (spent catalyst, residues) and wastewater treatment.
  • Permit and Licensing: Costs for special permits required for manufacturing explosive precursors.
• Engineering and Project Management: Costs for designing, buying equipment, building the plant, and managing the whole project.
   

OPEX (Operating Expenses) for a Guanidine Nitrate Plant

• Raw Material Costs (50-65% of total OPEX):
  • Urea: Cost per ton.
  • Ammonium Nitrate: Cost per ton.
  • Silica (Catalyst): Cost per ton (initial fill and makeup).
  • Other Chemicals: Any minor processing aids.
• Energy Costs (15-20%): The high-temperature reaction and drying steps are energy-intensive.
  • Fuel/Electricity: For heating the reactor to 120-200 degree Celsius and for drying.
  • Electricity: For running motors, pumps, and controls.
  • Cooling Water: For any cooling needs.
• Labour Costs (8-12%):
  • It includes factors such as wages, benefits, and training for skilled plant workers: operators (who must be trained for high-temperature and potentially hazardous operations), chemical engineers, quality control technicians, and maintenance staff.
• Consumables and Spares (3-5%):
  • Replacement parts for high-temperature reactors and dryers.
  • Filter media.
  • Lab chemicals for testing.
  • Packaging materials.
• Maintenance and Repairs (3-4%):
  • Consists of regular checks and fixes for all machines, especially those working at high temperatures.
  • It also includes fixing sudden problems to avoid stopping production.
• Utilities (Non-Energy) (1-2%):
  • Water for process and cooling. Includes water treatment costs.
  • Compressed air.
• Environmental Costs and Waste Disposal (2-3%):
  • Costs to run wastewater treatment plants (ETP).
  • Costs to manage any gas emissions (e.g., ammonia from decomposition).
  • Fees for disposing of spent catalyst or other residues.
  • Permit fees and monitoring for environmental rules.
     

Manufacturing Process of Guanidine Nitrate

This report provides a value chain evaluation for Guanidine Nitrate manufacturing. It also includes a detailed production cost analysis revolving around industrial Guanidine Nitrate manufacturing. Guanidine Nitrate is made from urea and ammonium nitrate.
 

Production from Urea, Ammonium Nitrate, and Silica:

The industrial manufacturing process of Guanidine Nitrate involves a catalytic thermal reaction. The feedstock for this process includes urea, ammonium nitrate, and silica.
The process starts with the reaction of urea with ammonium nitrate. The reaction takes place in the presence of silica as a catalyst. The reaction occurs at high temperatures in the range of 120 to 200 degree Celsius. This catalytic thermal reaction leads to the formation of Guanidine Nitrate as the final product.
 

Properties of Guanidine Nitrate

• Chemical Formula: CH5N3O3
• Appearance: It is a white crystalline solid or powder.
• Odour: It is odorless.
• Melting Point: Its melting point is in the range of 214-216 degree Celsius.
• Solubility: It is highly soluble in water and forms a clear solution. It is also soluble in methanol and ethanol.
• High Nitrogen Content: It contains a high percentage of nitrogen (around 34.1%). This is a major property for its use in propellants and fertilisers.
• Oxidiser: It is an oxidising agent, which means it can supply oxygen in reactions. It supports combustion, which is important for its use in explosives and propellants.
• Stability: It is generally stable under normal conditions. It is non-hygroscopic (does not absorb moisture easily).
• Decomposition: It decomposes at high temperatures to release gases. It can deflagrate (burn rapidly) under confinement, which makes it suitable for propellants.
• Safety: It is classified as an oxidiser. It requires careful handling and storage due to its potential to enhance combustion and its use in explosive compositions.

Guanidine Nitrate's high nitrogen content and oxidising properties make it important for propellants and explosives. Its should cost of production is influenced by its raw material costs and energy use for high-temperature reactions. However, its crucial demand in specialised fields ensures its economic feasibility.

Guanidine Nitrate Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Guanidine Nitrate manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Guanidine Nitrate manufacturing plant and its production process, and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Guanidine Nitrate and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Guanidine Nitrate manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimise supply chain operations, manage risks effectively, and achieve superior market positioning for Guanidine Nitrate.
 

Key Insights and Report Highlights

Key Questions Covered in our Guanidine Nitrate Manufacturing Plant Report

• How can the cost of producing Guanidine Nitrate be minimised, cash costs reduced, and manufacturing expenses managed efficiently to maximise overall efficiency?
• What is the estimated Guanidine Nitrate manufacturing plant cost?
• What are the initial investment and capital expenditure requirements for setting up a Guanidine Nitrate manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimise the production process of Guanidine Nitrate, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Guanidine Nitrate manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Guanidine Nitrate, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for Guanidine Nitrate manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimise the supply chain and manage inventory, ensuring regulatory compliance and minimising energy consumption costs?
• How can labour efficiency be optimised, and what measures are in place to enhance quality control and minimise material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernisation, and protecting intellectual property in Guanidine Nitrate manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for Guanidine Nitrate manufacturing?