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N,N-Diethylaniline Manufacturing Plant Project Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing.
N,N-Diethylaniline is an important organic compound widely used as an intermediate in the manufacture of dyes, especially azo and triphenylmethane dyes, which makes it valuable in the textile, printing, and coatings industries. It also functions as a major intermediate in pharmaceutical synthesis and is used in organic chemistry as a catalyst and reducing agent, mainly in the form of diethylaniline borane. Additionally, it finds applications as an additive in polymers and specialty chemicals, and as an acid-absorbing base in various chemical processes.
The feedstock involved in the production process of N,N-Diethylaniline consists of aniline and ethanol. Aniline production is dependent on benzene, a major petrochemical feedstock. Fluctuations in benzene prices driven by crude oil market trends, refinery activities, and upstream supply directly impact aniline costs and availability. Nitric acid is another essential raw material for aniline. Changes in its price, often linked to natural gas costs and fertilizer demand, also influence aniline pricing. Demand from major sectors such as polyurethane (MDI) manufacturing, automotive, construction, rubber, and pharmaceuticals significantly affects market trends.
Ethanol is another major raw material utilized in the production process of N,N-Diethylaniline. The primary raw materials for ethanol production are crops like corn and sugarcane. Fluctuations in the prices and yields of these crops, driven by weather events, crop diseases, or changes in agricultural practices, affect ethanol production costs and market prices. Ethanol production is energy-intensive, requiring significant electricity and fuel for processes like fermentation and distillation. Increases in energy prices raise production costs, which are passed on to consumers through higher ethanol prices. Ethanol is widely used as a fuel additive and competes directly with gasoline. Rising crude oil prices make ethanol more attractive as a substitute, increasing demand and prices. On the other hand, falling oil prices reduce ethanol’s competitiveness and lower its price.
The market demand for N,N-Diethylaniline is driven by its application as an intermediate in dye manufacturing. The ongoing expansion of the dye industry, mainly in textiles and related sectors, boosts its market growth. Its utilization as a pharmaceutical intermediate to support the production of various drugs fuels its market expansion in the pharmaceutical industry. Its usage as a latex accelerator contributes to its demand in the rubber and automotive industries. Its usage as a pesticide intermediate links market growth to trends in agriculture and agrochemical production. Advances in catalytic and green chemistry methods make the synthesis of N,N-Diethylaniline more efficient and cost-effective, which drives broader adoption.
N,N-Diethylaniline is classified as a hazardous substance for transport and is subject to various international regulations for shipping, handling, and storage. This includes specific packaging group requirements, labeling, and limitations on quantities per package for road (ADR), sea (IMDG), and air (IATA) transport. The chemical is considered dangerous for the environment and is a marine pollutant, necessitating compliance with environmental and safety regulations during procurement and logistics. Additionally, the costs and availability of the major raw materials such as aniline and ethanol impact industrial N,N-Diethylaniline procurement.
The capital expenditure (CAPEX) for establishing an N,N-Diethylaniline manufacturing plant includes investments in land acquisition, site development, construction of production and storage facilities, procurement of process equipment such as stainless steel autoclave, standard reaction flask, heating mantle, temperature controllers, gas introduction system, etc., installation of utilities, and setup for raw material handling, packaging, and transportation. The operating expenditure (OPEX) for an N,N-Diethylaniline manufacturing plant consists of raw material procurement (such as aniline and ethylating agents), energy consumption (electricity, steam, water), workforce salaries and benefits, routine maintenance and repairs of plant equipment, packaging materials, logistics and transportation, regulatory compliance (including audits and certifications), insurance, and waste management. Additional expenses may include research and development, marketing, and administrative overheads.
This report comprises a thorough value chain evaluation for N,N-Diethylaniline manufacturing and consists of an in-depth production cost analysis revolving around industrial N,N-Diethylaniline manufacturing.
The manufacturing process of N,N-Diethylaniline involves aniline and ethanol as the starting raw materials. The process initiates with the chemical reaction of aniline with ethanol at high pressure in the presence of an acid catalyst. The reaction results in the production of N, N-Diethylaniline as the final product.
N, N-Diethylaniline is an organic compound that has the molecular formula C10H15N. It has a molecular weight of 149.24 g/mol. It is a light yellow to orange clear liquid with a characteristic or fish-like odor and is insoluble in water. It has a melting point and boiling point of 38 degrees Celsius and 216-217 degrees Celsius, respectively. It has a density of 0.938 g/mL at 20 degrees Celsius. It has a flash point between 88-92 degrees Celsius (closed cup) and an autoignition temperature of 371 degrees Celsius. It has a vapor pressure of 1 hPa at 49.7 degrees Celsius. It contains an amine functional group and has a LogP of 3.31. It is reactive, and it starts decomposing on heating while producing toxic fumes, such as nitrogen oxides. It is sensitive to light and air and should be stored under inert gas in a cool, dark place and handled with caution. It can be very harmful if swallowed or inhaled, causes skin and eye irritation, and may cause organ damage through prolonged exposure.
N,N-Diethylaniline Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.
Apart from that, this N,N-Diethylaniline manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to N,N-Diethylaniline manufacturing plant and its production process, and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for N,N-Diethylaniline and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.
In addition to operational insights, the N,N-Diethylaniline manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.
We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for N,N-Diethylaniline.
Report Features | Details |
---|---|
Report Title | N,N-Diethylaniline Manufacturing Plant Project Report |
Preface | Overview of the study and its significance. |
Scope and Methodology | Key Questions Answered, Methodology, Estimations & Assumptions. |
Executive Summary | Global Market Scenario, Production Cost Summary, Income Projections, Expenditure Projections, Profit Analysis. |
Global Market Insights | Market Overview, Historical and Forecast (2019-2029), Market Breakup by Segment, Market Breakup by Region, Price Trends (Raw Material Price Trends, N,N-Diethylaniline Price Trends), Competitive Landscape (Key Players, Profiles of Key Players). |
Detailed Process Flow | Product Overview, Properties and Applications, Manufacturing Process Flow, Process Details. |
Project Details | Total Capital Investment, Land and Site Cost, Offsites/Civil Works Cost, Plant Machinery Cost, Auxiliary Equipment Cost, Contingency, Consulting and Engineering Charges, Working Capital. |
Variable Cost Analysis | Raw Material Specifications, Raw Material Consumption, Raw Material Costs, Utilities Consumption and Costs, Co-product Cost Credit, Labour Requirements and Costs. |
Fixed Cost Analysis | Plant Repair & Maintenance Cost, Overheads Cost, Insurance Cost, Financing Costs, Depreciation Charges. |
General Sales and Administration Costs | Costs associated with sales and administration |
Project Economics | Techno-economic Parameters, Income Projections, Expenditure Projections, Financial Analysis (Payback Period, Net Present Value, Internal Rate of Return), Profit Analysis, Production Cost Summary. |
Report Format | PDF for BASIC and PREMIUM; PDF+Dynamic Excel for ENTERPRISE. |
Pricing and Purchase Options | BASIC: USD 2999 PREMIUM: USD 3999 ENTERPRISE: USD 5999 |
Customization Scope | The report can be customized based on the customer’s requirements. |
Post-Sale Analyst Support | 10-12 Weeks of support post-sale. |
Delivery Format | PDF and Excel via email; editable versions (PPT/Word) on special request. |
1 Preface
2 Scope and Methodology
2.1 Key Questions Answered
2.2 Methodology
2.3 Estimations & Assumptions
3 Executive Summary
3.1 Global Market Scenario
3.2 Production Cost Summary
3.3 Income Projections
3.4 Expenditure Projections
3.5 Profit Analysis
4 Global N,N-Diethylaniline Market
4.1 Market Overview
4.2 Historical and Forecast (2019-2029)
4.3 Market Breakup by Segment
4.4 Market Breakup by Region
4.6 Price Trends
4.6.1 Raw Material Price Trends
4.6.2 N,N-Diethylaniline Price Trends
4.7 Competitive Landscape
4.8.1 Key Players
4.8.2 Profiles of Key Players
5 Detailed Process Flow
5.1 Product Overview
5.2 Properties and Applications
5.3 Manufacturing Process Flow
5.4 Process Details
6 Project Details, Requirements and Costs Involved
6.1 Total Capital Investment
6.2 Land and Site Cost
6.3 Offsites/ Civil Works Cost
6.4 Plant Machinery Cost
6.5 Auxiliary Equipment Cost
6.6 Contingency, Consulting and Engineering Charges
6.6 Working Capital
7 Variable Cost Analysis
7.1 Raw Materials
7.1.1 Raw Material Specifications
7.1.2 Raw Material Consumption
7.1.3 Raw Material Costs
7.2 Utilities Consumption and Costs
7.3 Co-product Cost Credit
7.4 Labour Requirements and Costs
8 Fixed Cost Analysis
8.1 Plant Repair & Maintanence Cost
8.2 Overheads Cost
8.3 Insurance Cost
8.4 Financing Costs
8.5 Depreciation Charges
9 General Sales and Administration Costs
10 Project Economics
10.1 Techno-economic Parameters
10.2 Income Projections
10.3 Expenditure Projections
10.4 Financial Analysis
10.5 Profit Analysis
10.5.1 Payback Period
10.5.2 Net Present Value
10.5.3 Internal Rate of Return
11 References
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