Parathion Manufacturing Plant Project Report: Key Insights and Outline

Parathion Manufacturing Plant Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing.

Parathion is a highly toxic organophosphate insecticide and acaricide primarily used to control a broad spectrum of sucking and chewing insect pests and mites on various crops, including cotton, rice, cereals, fruit trees, and vegetables. It is generally applied by spraying as a non-systemic contact and stomach poison and also exhibits some fumigant and acaricidal activity.
 

Top Manufacturers of Parathion

• Cheminova A/S
• Elf Atochem North America
• Griffin Corporation
• Monsanto Company
• Dow AgroSciences (Dow Chemical)
   

Feedstock for Parathion

The direct raw materials utilized in the production process of parathion are diethyl phosphorochloridothioate and sodium p-nitrophenate. The cost of raw materials such as phosphorus pentasulfide (the price of phosphorus pentasulfide is highly sensitive to the costs of elemental phosphorus and sulfur) and ethanol (ethanol is primarily produced from agricultural feedstocks like corn, sugarcane, wheat, and grain), as well as the complexity of the synthesis and purification processes, directly affect the final price of diethyl phosphorochloridothioate.

Industrial production may require specific catalysts and controlled conditions, influencing both cost and scalability. The compound is primarily used as an intermediate in the production of pesticides, as well as in oil additives and flame retardants. Fluctuations in demand from these industries impact both availability and price.

The production process also incorporates sodium p-nitrophenate as a major raw material. The price of sodium p-nitrophenate is closely tied to the cost of its precursors, notably para-nitrophenol (fluctuations in the prices of phenol and nitric acid directly impact its production costs and market price) and sodium hydroxide (the main raw material for sodium hydroxide is salt/sodium chloride, and its price fluctuations directly impact production costs).

Fluctuations in the cost of these raw materials, as well as their availability in the market, directly affect the final product’s price. Demand from sectors such as agriculture (as a plant growth regulator), research, and chemical manufacturing influences both price and availability.
 

Market Drivers for Parathion

The parathion market is largely driven by its extensive application in managing insect and pest populations on agricultural land. Its major function as an insecticide for crop protection boosts its market growth in the agriculture sector. Its utilization as a pesticide spray on a broad spectrum of crops, including fruits and vegetables, to shield them from pest infestations increases its importance within the agrochemical industry.

Additionally, its role in pest control for staple crops like maize and wheat, which helps prevent pest outbreaks, further enhances its market presence in the agricultural sector. Advances in pesticide formulation technology, such as slow-release and combination products, maintain the relevance of organophosphates by improving their safety profile and reducing environmental impact.

The availability, cost, and quality of raw materials (diethyl phosphorochloridothioate and sodium p-nitrophenate) and machinery required for parathion production impact industrial parathion procurement. Parathion is subject to stringent regulations due to its high toxicity and environmental risks.

Procurement requires compliance with national and international laws, including obtaining the necessary certifications and licenses, as well as adhering to import and export restrictions and customs regulations. Environmental impact assessments and compliance with environmental regulations are mandatory due to the hazardous nature of parathion. Proper packaging, transportation, and storage are necessary to mitigate risks associated with toxicity and flammability.

The capital expenditure (CAPEX) for setting up a parathion manufacturing plant includes costs related to land acquisition and site development, plant layout and construction, procurement, and installation of machinery and equipment (reaction vessels, mixing and agitation systems, distillation units, filtration systems, etc.), initial raw material and utility setup, packaging and transportation arrangements, and recruitment and training of human resources.

Additionally, CAPEX covers expenditures for regulatory approvals, environmental compliance, and quality assurance systems. The project economics analysis further incorporates financial aspects such as income projections, taxation, depreciation, profitability, payback period, and net present value (NPV), ensuring a comprehensive evaluation of all investment requirements before the plant becomes operational.

The operating expenditure (OPEX) for a parathion manufacturing plant encompasses ongoing costs required to sustain production and business operations. Key OPEX components are the procurement of raw materials (diethyl phosphorochloridothioate and sodium p-nitrophenate), utilities such as energy and water, labor and human resource expenses, maintenance of machinery and equipment, packaging materials, transportation and logistics, and quality assurance measures.

Additionally, OPEX covers regulatory compliance, environmental management, and other indirect costs required for the smooth functioning of the plant. These expenditures are essential for day-to-day operations and have a direct impact on the plant’s profitability and efficiency.
 

Manufacturing Process

This report comprises a thorough value chain evaluation for Parathion manufacturing and consists of an in-depth production cost analysis revolving around industrial Parathion manufacturing.

• Production via nucleophilic substitution reaction: The feedstock utilized in the industrial manufacturing process includes diethyl phosphorochloridothioate and sodium p-nitrophenate.

The manufacturing process of parathion involves the chemical reaction between diethyl phosphorochloridothioate and sodium p-nitrophenate. The process occurs via a nucleophilic substitution reaction in which sodium p-nitrophenate serves as a nucleophile and targets the phosphorus atom in diethyl phosphorochloridothioate. The reaction results in the removal of the chloride atom, followed by its replacement with the p-nitrophenate group to produce parathion as the final product.
 

Properties of Parathion

Parathion is a brownish-yellow liquid with a distinctive garlic-like odor. Its molecular formula is C10H14NO5PS, and it has a molecular weight of 291.26 g/mol. The compound is insoluble in water but exhibits slight solubility in petroleum oils. It is classified as an organothiophosphate insecticide. It is also known by names such as ethyl parathion, thiophos, and parathion-ethyl. It is structurally related to 4-nitrophenol.

The IUPAC name for parathion is diethoxy-(4-nitrophenoxy)-sulfanylidene-λ5-phosphane. It can be found either as a liquid or as a dry mixture. Parathion has a melting point of 6.1 degree Celsius, a boiling point of 375 degree Celsius, and a flash point of 120 degree Celsius.

Parathion Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Parathion manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Parathion manufacturing plant and its production process, and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Parathion and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Parathion manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Parathion.
 

Key Insights and Report Highlights

Key Questions Covered in our Parathion Manufacturing Plant Report

• How can the cost of producing Parathion be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
• What are the initial investment and capital expenditure requirements for setting up a Parathion manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimize the production process of Parathion, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Parathion manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Parathion, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for Parathion manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
• How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Parathion manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for Parathion manufacturing?