Trichloroisocyanuric Acid (TCCA) Manufacturing Plant Project Report: Key Insights and Outline

Trichloroisocyanuric Acid (TCCA) Manufacturing Plant Project Report by Procurement Resource thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down Trichloroisocyanuric Acid (TCCA) plant capital cost around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall Trichloroisocyanuric Acid (TCCA) manufacturing plant cost and the cash cost of manufacturing.

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Trichloroisocyanuric Acid (TCCA) is also widely known as Trichloro-s-triazinetrione. It is a white crystalline powder or granular solid with a strong, pungent chlorine odor. TCCA is a highly effective chlorinating agent, disinfectant, and oxidizing agent, which contains a high percentage of "available chlorine." It is also used as a bleaching agent. It is a vital chemical mainly used in water treatment, particularly for swimming pool and spa sanitization, as well as in industrial disinfection and general hygiene applications.
 

Industrial Applications

Trichloroisocyanuric Acid (TCCA) demonstrates significant applications across various industrial sectors, driven by its powerful oxidizing and disinfecting properties and high available chlorine content:

• Water Treatment & Disinfection (Dominant Use - over 80%):
  • Swimming Pool and Spa Sanitization: It is the primary application where TCCA is widely used as a slow-dissolving chlorine source to effectively kill bacteria, viruses, and algae, maintaining water clarity and hygiene. It is preferred for its stability and ease of handling as compared to liquid chlorine.
  • Industrial Water Treatment: It is essential for controlling microbial growth and preventing biofouling in cooling towers, industrial process water systems, and certain wastewater treatment applications.
  • Drinking Water Disinfection: It is also used in some municipal drinking water treatment facilities, particularly for smaller systems or as a backup disinfectant.
• Disinfectant & Sanitizer:
  • Institutional & Household Disinfection: It also finds its application as a broad-spectrum disinfectant for hospitals, schools, hotels, public restrooms, and general household use, which is crucial for infection control.
  • Food Processing Industry: It is often utilized for sanitizing food contact surfaces, equipment, and for washing fruits and vegetables to prevent microbial contamination and extend shelf life.
  • Agricultural Settings: It is also used in sanitizing solutions for livestock facilities, poultry farms, and greenhouses.
• Bleaching Agent:
  • It is used in the textile industry for bleaching fabrics and in laundry applications as a chlorine-releasing brightener, which effectively removes stains and improves whiteness.
• Aquaculture:
  • It is also applied in aquaculture ponds and fish farms for water disinfection and disease prevention.
• Other Applications:
  • It also finds some uses as an oxidizing agent in organic synthesis.
     

Top 5 Industrial Manufacturers of Trichloroisocyanuric Acid (TCCA)

The global TCCA market is primarily served by large chemical producers, especially those with integrated chlor-alkali and derivatives operations. A significant portion of global production capacity is located in Asia. Key industrial manufacturers include:

• Jianfeng Chemical Group (China) - A major global producer.
• Nankai Chemical Industry Co., Ltd. (China)
• Hebei Jiheng Chemical Co., Ltd. (China)
• ICL Industrial Products (Israel/USA)
• Olin Corporation (USA) - A major chlor-alkali producer with downstream derivatives.
• Tosoh Corporation (Japan)
   

Feedstock for Trichloroisocyanuric Acid (TCCA)

A comprehensive production cost analysis for Trichloroisocyanuric Acid (TCCA) is influenced by the availability, pricing, and secure industrial procurement of its primary raw materials. Strategic sourcing of the feedstocks is important for managing manufacturing expenses and ensuring long-term economic feasibility.

• Cyanuric Acid (Major Feedstock):
  • Source: Cyanuric acid is primarily produced industrially through the pyrolysis (thermal decomposition) of urea. Urea, in turn, is a globally traded commodity derived from ammonia and carbon dioxide, with its price heavily influenced by natural gas (ammonia feedstock) and agricultural demand.
  • Dynamics: The cost of cyanuric acid is directly linked to global urea prices and thus to natural gas markets. Production capacity for cyanuric acid, which also serves as a stabilizer for other chlorine-based swimming pool chemicals (like DCCA) and a component in some resins, impacts its availability and cost. Securing stable industrial procurement of high-purity cyanuric acid is crucial for controlling the cash cost of production for TCCA and optimizing the overall cost model. Impurities in crude cyanuric acid require efficient purification, which adds to the overall manufacturing expenses.
• Sodium Hydroxide (NaOH) (Major Feedstock/Reagent):
  • Source: Sodium hydroxide (caustic soda) is produced through the chlor-alkali process, which involves the electrolysis of brine (sodium chloride solution). The process also simultaneously forms chlorine gas and hydrogen.
  • Dynamics: The cost of sodium hydroxide is significantly influenced by electricity prices (a major input for chlor-alkali electrolysis) and the global demand for its co-product, chlorine. Fluctuations in energy markets and the supply/demand balance of chlorine directly impact caustic soda prices. Its industrial procurement involves managing bulk deliveries and storage of a corrosive chemical. Consistent supply is crucial for continuous TCCA production and impacts the XYZ plant cost.
• Chlorine (Cl2) (Major Feedstock):
  • Source: Chlorine gas is primarily produced via the chlor-alkali process.
  • Dynamics: Chlorine prices are highly dependent on electricity costs and the demand for its co-product, sodium hydroxide. Global chlor-alkali plant operating rates also affect supply and price. Due to its highly toxic, corrosive, and reactive nature, the industrial procurement of chlorine requires stringent safety measures, specialized transportation (e.g., rail cars, pipelines), and robust on-site storage infrastructure. All these factors add significant complexities and safety-related costs to manufacturing expenses for TCCA. Reliable, long-term supply agreements for chlorine are essential for production stability and managing the cost per metric ton.
     

Market Drivers for Trichloroisocyanuric Acid

The market for Trichloroisocyanuric Acid is primarily driven by global hygiene standards, public health concerns, and growth in industries requiring effective water treatment and sanitization solutions. These factors influence consumption and demand patterns across various geo-locations.

• Growing Awareness of Water Hygiene: Increasing public awareness regarding waterborne diseases and the importance of sanitation drives the demand for effective disinfectants like TCCA in swimming pools, public facilities, and residential areas.
• Expansion of Swimming Pool Industry: The global growth in residential and commercial swimming pools, spas, and water parks directly fuels the demand for TCCA, especially in regions with warmer climates and expanding leisure sectors.
• Industrial Water Treatment Needs: The continuous need for effective microbial control in industrial cooling systems, process water, and wastewater treatment plants to prevent equipment fouling and ensure regulatory compliance drives TCCA consumption and demand.
• Food Safety Regulations: Stricter food safety and hygiene regulations globally necessitate robust sanitization practices in food processing, beverage production, and agriculture, which increases the industrial procurement of disinfectants like TCCA.
• Rise in Public Health Emergencies: Global health events (like pandemics) and increased focus on preventing infectious disease transmission boost the demand for effective sanitizers in healthcare, institutional, and public spaces.
• Economic Development: As economies grow, particularly in urban areas like Delhi, India, there is an increase in leisure facilities (pools), improved public health infrastructure, and higher standards for industrial water management. All these economic developments further contribute to TCCA demand and sourcing. It also impacts the trichloroisocyanuric acid manufacturing plant cost considerations for new facilities.
• Advantages over Traditional Chlorine: Benefits of TCCA, including higher stability, longer shelf life, slower chlorine release, and ease of handling compared to liquid bleach or chlorine gas, also contribute to its growing market share.
   

CAPEX and OPEX for a Trichloroisocyanuric Acid Manufacturing Plant

A detailed production cost analysis for a trichloroisocyanuric acid manufacturing plant requires a thorough assessment of both total capital expenditure (CAPEX) and ongoing operating expenses (OPEX). Understanding these costs is vital for evaluating the economic feasibility of a trichloroisocyanuric acid manufacturing plant cost.
 

CAPEX (Capital Expenditure)

The trichloroisocyanuric acid plant capital cost is significantly influenced by the initial investment in land, facility construction, reaction vessels, specialized chlorine handling systems, and drying/granulation equipment. Major CAPEX items that determine the overall investment cost include:

• Reaction Vessels: Reactors (e.g., glass-lined steel or corrosion-resistant alloys) with agitation and cooling jackets for the reaction of cyanuric acid with sodium hydroxide to form trisodium cyanurate, and for the chlorination step.
• Chlorine Storage and Dosing Systems: Specialized, corrosion-resistant tanks for liquid chlorine storage (if applicable, or direct gaseous feed from chlor-alkali plant) and precise dosing equipment. It includes vaporizers, pressure regulators, and safety interlocks for handling hazardous chlorine gas.
• Filtration/Separation Units: Equipment like centrifuges or filter presses for separating the solid TCCA product from the aqueous mother liquor after chlorination.
• Washing Systems: Tanks and pumps for washing the TCCA cake to remove impurities (like sodium chloride) and residual acids.
• Drying Equipment: Various types of dryers (e.g., rotary dryers, fluid bed dryers, vacuum dryers) to reduce the moisture content of TCCA to its final specification, which is crucial for stability.
• Granulation/Tableting Equipment: For forming TCCA into granular or tablet forms, which are common commercial products. This includes extruders, pelletizers, and tablet presses.
• Dust Collection Systems: Given the powdery nature of the product and its intermediates, robust dust collection and air filtration systems are essential for safety and environmental compliance.
• Acid Gas Scrubbers: Systems to neutralize and remove any residual chlorine or acidic gases from vent streams, ensuring worker safety and environmental protection.
• Water Treatment and Effluent Treatment Plant (ETP): Systems for process water purification and a comprehensive ETP to treat saline wastewater containing chlorides and organic impurities, meeting discharge norms.
• Instrumentation and Control Systems: Automated control systems (PLCs, DCS) with sensors for temperature, pH, flow, and chlorine detection to ensure precise control, efficiency, and safety.
• Storage Facilities: Silos for raw materials like cyanuric acid, storage tanks for sodium hydroxide, and warehouses for finished TCCA products.
• Safety Infrastructure: Extensive safety showers, eye washes, gas detection systems, emergency ventilation, and fire suppression systems are crucial due to the handling of chlorine and corrosive chemicals.
   

OPEX (Operating Expenses)

Manufacturing expenses for TCCA production are ongoing costs that determine the cost per metric ton (USD/MT) and contribute to the overall cash cost of production.

• Raw Material Costs: It is the most significant portion of operating expenses (OPEX), which covers the procurement of cyanuric acid, sodium hydroxide, and chlorine. Fluctuations in feedstock prices, especially chlorine and caustic soda linked to energy costs, directly impact the production cost analysis.
• Energy Costs: High electricity consumption for electrolysis (if chlor-alkali is integrated), pumps, agitators, drying equipment, and ventilation. Steam for heating and compressed air are also significant. Energy is a primary factor in deterring the fixed and variable costs.
• Labor Costs: Wages and benefits for operators, maintenance technicians, quality control personnel, and engineers required for the continuous production process, especially with the need for specialized safety training.
• Utilities: Costs for process water, cooling water, and general plant operations. Waste disposal fees for solid residues and treated liquid effluents are notable due to salt content.
• Maintenance and Repairs: Routine and preventative maintenance of corrosion-resistant equipment, as well as the cost of spare parts for reactors, filters, and dryers.
• Packaging Costs: Cost of drums, bags, or other containers for packaging the final TCCA product, including specialized moisture-resistant packaging.
• Quality Control Costs: Expenses related to analytical testing (e.g., active chlorine content, moisture, pH), raw material inspection, and finished product quality assurance.
• Depreciation and Amortization: Non-cash expenses reflecting the systematic allocation of the cost of capital assets over their useful economic life. This significantly impacts the overall economic feasibility model.
• Environmental Compliance Costs: Costs associated with emissions control, wastewater treatment, and adherence to regulations for chlorine and byproduct management.
   

Manufacturing Process

This report comprises a thorough value chain evaluation for TCCA manufacturing and consists of an in-depth production cost analysis revolving around industrial TCCA manufacturing.

• Production via Chlorination of Trisodium Cyanurate: The manufacturing process of Trichloroisocyanuric Acid primarily involves the chlorination of trisodium cyanurate, an intermediate formed from cyanuric acid. The process begins by reacting cyanuric acid with sodium hydroxide in an aqueous medium. The neutralization reaction forms trisodium cyanurate, which remains dissolved in the water. Further, chlorine gas is introduced into the aqueous solution of trisodium cyanurate, which leads to the chlorination of the trisodium cyanurate. During chlorination, chlorine atoms replace hydrogen atoms on the nitrogen atoms of the cyanurate ring, which results in the formation of Trichloroisocyanuric Acid as a solid precipitate. The TCCA is then separated from the mixture, filtered, washed to remove residual salts, and finally dried to obtain pure Trichloroisocyanuric Acid as the final product.
   

Properties of Trichloroisocyanuric Acid

Trichloroisocyanuric Acid (TCCA) is a chlorinated isocyanurate compound.
 

Physical Properties:

• Appearance: White crystalline powder, granules, or tablets.
• Molecular Formula: C3Cl3N3O3
• Molar Mass: Approximately 232.41g/mol.
• Melting Point: Approximately 225−227 degree Celsius (with decomposition).
• Density: Approximately 2.19g/cm3 (solid).
• Solubility: Slightly soluble in water (1.2g/100mL at 25 degree Celsius). When it dissolves, it hydrolyzes to release hypochlorous acid, which provides the active chlorine. It is also soluble in some organic solvents like acetone.
• Odor: Pungent, chlorine-like odor.
   

Chemical Properties:

• Strong Oxidizing Agent: TCCA is a powerful oxidizing agent due to its high active chlorine content (around 90%), which makes it highly effective as a disinfectant, bleaching agent, and algicide.
• Hydrolysis in Water: Upon dissolving in water, it slowly hydrolyzes to release hypochlorous acid (HOCl), which is the primary active disinfecting agent.
• Stability: Generally stable in dry conditions. Sensitive to moisture, heat, and organic matter, which can cause decomposition and release of chlorine gas.
• Acidity: Aqueous solutions of TCCA are acidic (low pH), which enhances its disinfecting power but also requires consideration for corrosion in water systems.
• Reactivity: Reacts vigorously with reducing agents, strong bases, and organic materials, potentially leading to rapid chlorine release or explosive decomposition.
• Corrosivity: Due to its acidity and active chlorine, it can be corrosive to certain metals and materials.
   

Trichloroisocyanuric Acid (TCCA) Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Trichloroisocyanuric Acid (TCCA) manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Trichloroisocyanuric Acid (TCCA) manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Trichloroisocyanuric Acid (TCCA) and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Trichloroisocyanuric Acid (TCCA) manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Trichloroisocyanuric Acid (TCCA).
 

Key Insights and Report Highlights

Key Questions Covered in our Trichloroisocyanuric Acid (TCCA) Manufacturing Plant Report

• How can the cost of producing Trichloroisocyanuric Acid (TCCA) be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
• What is the estimated Trichloroisocyanuric Acid (TCCA) manufacturing plant cost?
• What are the initial investment and capital expenditure requirements for setting up a Trichloroisocyanuric Acid (TCCA) manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimize the production process of Trichloroisocyanuric Acid (TCCA), and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Trichloroisocyanuric Acid (TCCA) manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Trichloroisocyanuric Acid (TCCA), and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for Trichloroisocyanuric Acid (TCCA) manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
• How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Trichloroisocyanuric Acid (TCCA) manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for Trichloroisocyanuric Acid (TCCA) manufacturing?