Ziram Manufacturing Plant Project Report: Key Insights and Outline

Ziram Manufacturing Plant Project Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing.

Ziram (zinc dimethyldithiocarbamate) is an organic chemical compound with several main industrial applications across different sectors. It is widely used as a protective foliar fungicide in agriculture to control fungal diseases on a broad range of crops, including stone fruits (like peaches and cherries), apples, and pears. It is also used as a rabbit repellent in outdoor foliar applications to ornamentals. It is also utilized as an accelerator in the vulcanization process of rubber manufacturing to improve the physical properties and quality of rubber products.

It is also used as a biocide in water treatment processes to control slime and microbial growth in industrial cooling water and paper mills. It is often used as an additive or preservative in industrial adhesives, caulking, latex paints, and sealants to enhance the stability of the product and prevent microbial contamination. Additionally, it also acts as a preservative in the production of paper, paperboard, packaging materials, and textiles by inhibiting fungal and microbial growth.
 

Top Manufacturers of Ziram

• Eastman Chemical Company
• HPM Chemicals & Fertilizers Ltd. (Hindustan Pulverising Mills)
• Chevron Chemical International Inc., USA
• Zing Hung Fine Chemical, South Korea
• Sundet (S) Pte. Ltd, Singapore
• Sudama Chem-tech Pvt. Ltd. 
• Ambachem Industries
• Anida International Pvt. Ltd. 
• Super Ford Insecticides Ltd. 
• Acme Organics Pvt. Ltd
   

Feedstock for Ziram

The feedstock involved in the production of Ziram is Dimethylamine and Carbon Disulfide. Dimethylamine is primarily produced through a reaction between methanol and ammonia. Therefore, the availability and price of these raw materials significantly impact the cost and availability of DMA. A shortage or variations in the price of methanol or ammonia can further lead to higher production costs and affect sourcing strategies for dimethylamine. DMA is used in the production of various chemicals, such as herbicides, pharmaceuticals, and surfactants.

Fluctuations in the demand for these downstream products directly impact the demand for DMA, which in turn influences its market price and sourcing decisions. Geopolitical stability in major producing countries and trade relations between countries can significantly impact DMA sourcing. The production and use of Dimethylamine are subject to various local and international regulations due to its potential toxicity and environmental impact. Thus, compliance with strict regulations regarding emissions, handling, and waste disposal can also increase production costs and affect sourcing strategies for DMA.

Carbon disulfide is another feedstock involved in the production of Ziram. Carbon Disulfide is produced by reacting methane with sulfur at high temperatures. Therefore, any changes in the availability and price of these raw materials directly impact the production, availability, and sourcing strategies for carbon disulfide. Carbon Disulfide is used in various industries, including manufacturing rayon, rubber, adhesives, pesticides, and chemical synthesis.

Economic growth in any of these industries can significantly affect the demand for carbon disulfide, which further influences market price and sourcing decisions. Additionally, geopolitical conditions in key production regions, such as China and Europe, can also affect the stability and cost of carbon disulfide sourcing. Adherence to strict environmental regulations governing its production, transport, and use can also impact its costs and sourcing strategies for carbon disulfide.
 

Market Drivers for Ziram

The main factor that drives the demand for Ziram is its application as an agricultural fungicide to prevent fungal diseases on various crops, which largely contributes to its market growth. Its application as a protective foliar fungicide in the agriculture sector to control fungal diseases on fruits, vegetables, nut crops (almonds and pecans), and ornamentals significantly promotes its market expansion. Its application as an accelerator in the production of various rubber products further enhances its demand in the rubber industry.

Its usage as a biocide in the process of water treatment and preservation of packaging and textile materials also fuels its demand in the water treatment, packaging, and textile industries. Its involvement as a preservative to provide mold resistance in latex paints, paper coatings, sealants, and industrial yarn also fuels its demand in the paint & coatings, paper, and textile industries.

Ziram is a sulfur-based fungicide, and its production relies on raw materials such as dimethylamine and carbon disulfide. Fluctuations in the availability and prices of these raw materials significantly affect the production cost and the availability of Ziram. Any disruption in the supply of raw materials due to factors like mining restrictions, trade barriers, or environmental regulations in major producing regions can affect costs and procurement strategies for ziram. The demand for Ziram is mainly driven by its use in agriculture, particularly in controlling fungal diseases on crops like fruit trees (like apples, grapes) and vegetables.

Seasonality of crop production and the prevalence of fungal diseases can cause fluctuations in demand for Ziram, which significantly affect its pricing and procurement strategies. Ziram is subject to strict regulatory standards, particularly in regions like the EU, the U.S., and parts of Asia. Any changes in these regulations, such as restrictions on pesticide use or increased safety testing requirements, can further influence the production and industrial Ziram procurement.

The capital expenditure (CAPEX) for manufacturing Ziram, which is a fungicide, involves the initial investments needed to establish the production facility. It includes purchasing the necessary equipment like feed pumps, dosing systems, reactor, agitator, temperature control (Hot Water Bath and chilling compressor), ventilation system, centrifuge, filtration units, filter press, and washing system. Other machinery includes an air stream dryer, refrigeration, a packing unit, a vacuum pump, a scrubber system, an air compressor, fire suppression, and safety equipment.

CAPEX also covers the cost of securing land and construction of the plant itself, including buildings, storage tanks, and pipelines for handling raw materials and finished products. Compliance costs, along with the cost of acquiring licenses, permits, and specialized technology needed for quality control and efficient production, further contribute to CAPEX.

Operating expenses (OPEX) for manufacturing Ziram are the ongoing costs necessary to run the production process. A large portion of OPEX is spent on raw materials, energy consumption, and regular maintenance for equipment. Labor costs are another major part of OPEX, which includes wages for operators, technicians, and maintenance staff. It also includes the cost of quality control testing, waste management, and ensuring environmental compliance. Distribution costs, including packaging and transportation, also add to the overall operating expenses for Ziram production.
 

Manufacturing Process

This report comprises a thorough value chain evaluation for Ziram manufacturing and consists of an in-depth production cost analysis revolving around industrial Ziram manufacturing.

• Production from Amycolatopsis orientalis: The feedstock required for this process includes Dimethylamine and Carbon Disulfide.

The production of Ziram begins with the reaction of dimethylamine and carbon disulfide to form N,N-dimethyl dithiocarbamic acid. Further, the obtained intermediate is treated with sodium hydroxide to yield the corresponding sodium salt. Finally, the sodium salt is reacted with zinc sulfate, resulting in the precipitation of Ziram, which is collected as the final product.
 

Properties of Ziram

Ziram is also known as zinc dimethyldithiocarbamate. It appears as a white, odorless powder with a molecular weight of about 305.8–307.5 g/mol. The molecular formula of the compound is C6H12N2S4Zn, and it is practically insoluble in water, with a solubility of 65 mg/L at 25 degree Celsius. It is only slightly soluble in organic solvents such as alcohol, acetone, and benzene. Ziram is stable under normal storage conditions and has a melting point around 240 degree Celsius. It has a density of 1.66 (at 25 degree Celsius).

It is highly toxic to aquatic organisms and poses both acute and chronic risks to wildlife, but it is not persistent in soil or water due to its rapid degradation. Its physical and chemical properties, such as low water solubility, negligible vapor pressure, and rapid environmental breakdown, make it effective as a broad-spectrum fungicide in agriculture. The compound is generally marketed as a wettable powder for agricultural use.

Ziram Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Ziram manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Ziram manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Ziram and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Ziram manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Ziram.
 

Key Questions Covered in our Ziram Manufacturing Plant Report

• How can the cost of producing Ziram be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
• What are the initial investment and capital expenditure requirements for setting up a Ziram manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimize the production process of Ziram, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Ziram manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Ziram, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for Ziram manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
• How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Ziram manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for Ziram manufacturing?