Diphenyl Oxalate Manufacturing Plant Project Report: Key Insights and Outline

Diphenyl Oxalate Manufacturing Plant Project Report by Procurement Resource thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down Diphenyl Oxalate plant capital cost around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall Diphenyl Oxalate manufacturing plant cost and the cash cost of manufacturing.

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Diphenyl oxalate is an organic compound that works as a chemiluminescent agent in glow sticks. It helps in the production of light through a chemical reaction without the need for electricity or batteries. It is utilised in emergency lighting used by military and rescue teams, as well as in recreational uses at concerts, festivals, and outdoor activities.

It reacts with hydrogen peroxide and a fluorescent dye and releases energy that excites the dye and produces visible light. It is also used in analytical chemistry for its chemiluminescent reactions, used in sensitive detection assays, and to illustrate concepts like chemical energy and reaction rates. Its specialised derivatives, like bis(2,4,6-trichlorophenyl) oxalate (TCPO), are synthesised to offer different colours and duration of glow. It is used in scientific research and as an intermediate in organic synthesis.
 

Top 5 Manufacturers of Diphenyl Oxalate

• Spectrum Chemical
• TCI Chemicals
• Sigma-Aldrich (MilliporeSigma)
• Calpac Lab
• Sudarshan Pharma Industries Limited
   

Feedstock for Diphenyl Oxalate

The manufacturing of diphenyl oxalate involves a transesterification reaction that uses dimethyl oxalate and phenol as the major feedstocks. The changes in the market dynamics of these raw materials affect the production of diphenyl oxalate.

The procurement of dimethyl oxalate is influenced by instability in availability and price of raw materials like methanol (fluctuations in the costs of feedstocks like natural gas and coal affect methanol prices) and oxalic acid (availability and cost of raw materials like carbohydrates or sugars affect oxalic acid sourcing). The changes in its demand in pharmaceuticals, agrochemicals, chemical synthesis, plastics and polymers, and solvents affect its availability. It is a hazardous and corrosive substance that requires strict adherence to proper handling, storage, and transportation protocols, which adds to its procurement costs. Also, competition from cheaper chemical substitutes further impacts its procurement strategies.

Phenol is another raw material used in the manufacturing of diphenyl oxalate. The cost and availability of raw materials like benzene and propylene (instability in crude oil prices because of factors like OPEC production decisions, geopolitical instability, etc., affects the supply of both benzene and propylene). Its production involves an energy-intensive production process that adds to its overall production costs. Its demand in downstream industries like the production of bisphenol A, phenolic resins, caprolactam, cyclohexanone, alkyl phenols, adhesives, coatings, pharmaceuticals, agrochemicals, etc, affects its procurement strategies. It is regulated as a hazardous substance, with strict limits on its release to air and water, and it requires specialised handling, storage, and disposal that add to its procurement costs.
 

Market Drivers for Diphenyl Oxalate

The market for diphenyl oxalate is driven by its usage in chemiluminescent products used for emergency lighting, safety, and recreational purposes. Its growing demand in light-emitting devices in military, rescue operations, outdoor activities, and entertainment contributes to its market growth. Its utilisation as a chemical intermediate in the synthesis of pharmaceuticals, agrochemicals, and speciality chemicals fuels its market. Its applications in the personal care and consumer goods industries make it a popular product. Also, research and development for improving production efficiency, environmental compatibility, and discovering new applications support its market expansion.

Its market in Asia-Pacific is driven by rapid industrialisation and its growing demand in pharmaceuticals, personal care products, and chemiluminescent devices. The North American market is fueled by advanced research and development activities, strong demand for safety and emergency lighting products, and a strong pharmaceutical sector. Its European market is supported by strict environmental regulations, a focus on sustainable and green chemistry, and ongoing innovation in speciality chemicals.

The CAPEX for diphenyl oxalate manufacturing facility primarily includes costs of a jacketed reactor vessel (stainless steel or Hastelloy), a fixed-bed reactor or a stirred slurry reactor, and shell-and-tube or plate-type heat exchangers. Diphenyl oxalate plant capital cost also includes a distillation column with a reboiler, condenser, and reflux drum, cooling towers or chillers and vacuum pumps. It also includes storage tanks for raw materials and products, feed pumps, and a PLC or SCADA control system for automation and plant safety. A scrubber or waste treatment system to manage emissions also comes under CAPEX.

The OPEX for diphenyl oxalate production unit covers the costs of raw material and the costs of utilities like steam and electricity required for heating, distillation, and operating vacuum systems and chillers. The maintenance and labour costs that come from servicing the reactors, pumps, columns, and control systems are also covered under diphenyl oxalate manufacturing plant cost. Utilities like cooling water, nitrogen, and power backup systems, along with management of waste treatment systems, are covered under OPEX.
 

Manufacturing Process

This report comprises a thorough value chain evaluation for Diphenyl Oxalate manufacturing and consists of an in-depth production cost analysis revolving around industrial Diphenyl Oxalate manufacturing.

• By Transesterification: The feedstock for this process includes dimethyl oxalate and phenol.

The manufacturing of diphenyl oxalate is done transesterification reaction. In this process, dimethyl oxalate reacts with phenol in the presence of a TS-1 heterogeneous catalyst, which helps in the exchange of methyl groups to phenyl groups to get diphenyl oxalate. The product is separated and purified to get pure diphenyl oxalate as the final product.
 

Properties of Diphenyl Oxalate

Diphenyl oxalate has a molecular formula of C14H10O4 and a molecular weight of 242.23 g/mol. It is a white to light yellow or orange crystalline solid with a melting point of 136–140 degree Celsius. It is insoluble in water but dissolves readily in organic solvents like acetone, ethanol, and chloroform.

It is a double ester formed from phenol and oxalic acid. It reacts with hydrogen peroxide and a dye to produce visible light. This reaction is pH-dependent and proceeds faster under slightly alkaline conditions. It has low toxicity and is relatively stable under standard conditions, but should be stored in a cool, dark place. It is moderately hydrophobic with a logP value of around 2.2. All these physical and chemical properties make it useful in research and practical applications.

Diphenyl Oxalate Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Diphenyl Oxalate manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Diphenyl Oxalate manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Diphenyl Oxalate and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Diphenyl Oxalate manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Diphenyl Oxalate.
 

Key Insights and Report Highlights

Key Questions Covered in our Diphenyl Oxalate Manufacturing Plant Report

• How can the cost of producing Diphenyl Oxalate be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
• What is the estimated Diphenyl Oxalate manufacturing plant cost?
• What are the initial investment and capital expenditure requirements for setting up a Diphenyl Oxalate manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimize the production process of Diphenyl Oxalate, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Diphenyl Oxalate manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Diphenyl Oxalate, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for Diphenyl Oxalate manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
• How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Diphenyl Oxalate manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for Diphenyl Oxalate manufacturing?