Guanidine Carbonate Manufacturing Plant Project Report 2025: Market by Region, Market by Application, Key Players, Pre-feasibility, Capital Investment Costs, Production Cost Analysis, Expenditure Projections, Return on Investment (ROI), Economic Feasibility, CAPEX, OPEX, Plant Machinery Cost

Guanidine Carbonate Manufacturing Plant Project Report: Key Insights and Outline

Guanidine Carbonate Manufacturing Plant Project Report by Procurement Resource thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down Guanidine Carbonate plant capital cost around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimisation and helps in identifying effective strategies to reduce the overall Guanidine Carbonate manufacturing plant cost and the cash cost of manufacturing.

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Guanidine Carbonate is a chemical compound and a salt of guanidine and carbonic acid. It is a white crystalline powder that acts as a strong base. Guanidine Carbonate is widely used as a source of guanidine and a chemical building block. Its properties make it useful in various industrial applications, mainly where a non-corrosive base or a nitrogen-rich compound is needed.
 

Its many industrial uses, by estimated industry proportion, are:

• Pharmaceutical Intermediates (30-40%): Guanidine Carbonate is a major raw material for making many pharmaceutical compounds. These include certain antibiotics, antidiabetic drugs, and other speciality medicines.
• Cosmetics and Personal Care (20-25%): It is used in hair relaxers, hair straightening products, and depilatories. It helps adjust pH and acts as a conditioning agent.
• Fire Retardants (15-20%): Guanidine Carbonate is used in some fire-retardant formulations. It is applied to textiles, wood, and other materials to reduce their flammability.
• Speciality Chemicals and Resins (10-15%): It serves as a feedstock for making other guanidine derivatives and speciality resins, which are used in various industrial processes.
• Textile Industry (5-8%): It is used as a sizing agent and a dyeing auxiliary in textile processing.
• Other Niche Uses (2-5%): This includes minor uses in adhesive formulations and as a component in some laboratory reagents.
   

Top 5 Manufacturers of Guanidine Carbonate:

Many speciality chemical companies produce Guanidine Carbonate globally.

• AlzChem AG (Germany)
• Nippon Carbide Industries Co., Inc. (Japan)
• Sumitomo Chemical Co., Ltd. (Japan)
• Yantai North Home Chemical Co., Ltd. (China)
• Anhui Golden Chemical Co., Ltd. (China)
   

Feedstock for Guanidine Carbonate and Value Chain Dynamics

The industrial manufacturing process of Guanidine Carbonate uses dicyandiamide, ammonium chloride, and carbon dioxide as the main raw materials. Additionally, an alkali (like sodium hydroxide) is also utilised in the production process.

• Dicyandiamide Sourcing: Dicyandiamide (DCDA) is a white crystalline powder. It is usually prepared from calcium cyanamide (derived from calcium carbide and nitrogen) or from urea.
  • Upstream Prices: The cost of DCDA depends on energy prices (for calcium carbide) or urea prices. Market price fluctuation in these raw materials impacts the production cost for DCDA, which affects the Guanidine Carbonate manufacturing plant cost.
  • Market Dynamics: DCDA has other uses (e.g., fertilisers, resins). Its demand in those industries affects its price and supply for Guanidine Carbonate production.
• Ammonium Chloride Sourcing: Ammonium chloride is a common salt. It is produced as a byproduct of the soda ash (Solvay) process or prepared by reacting ammonia with hydrochloric acid.
  • Byproduct Availability: Its price can be influenced by the soda ash market.
  • Ammonia/HCl Prices: If made directly, the cost depends on ammonia and hydrochloric acid prices.
• Carbon Dioxide (CO2) Sourcing: Carbon dioxide is a gas captured as a byproduct from other industrial processes. These include ammonia production, fermentation, or power generation.
  • Availability: Access to a reliable and pure source of CO2 is important, such as from nearby industrial sources through pipelines or by truck.
  • Purity and Compression: CO2 needs to be purified and compressed, which adds to manufacturing expenses.
• Alkali Sourcing: An alkali, such as caustic soda (sodium hydroxide, NaOH), is used to release free guanidine. Caustic soda is made from salt and electricity.
  • Energy Costs: Caustic soda production uses a lot of electricity. Changes in electricity prices directly impact its cost.
• Byproduct Management (Sodium Chloride): The neutralisation step creates sodium chloride (common salt) as a byproduct.
  • Disposal Costs: This salt needs to be managed or disposed of, which adds to manufacturing expenses and affects the net cash cost of production.
     

Market Drivers for Guanidine Carbonate

The market for Guanidine Carbonate is driven by growing demand from the pharmaceutical, cosmetics, and fire-retardant industries. This leads to increasing consumption in many specialised products.

• Growth in Pharmaceutical Intermediates: Guanidine Carbonate is a major building block for making various drugs. The growing global pharmaceutical sector drives a consistent demand for such fine chemical intermediates, which influences industrial procurement by drug manufacturers.
• Expanding Cosmetics and Personal Care Market: Its utilisation in hair care products (like relaxers) for its alkaline properties boosts its market growth in the beauty and personal care industries.
• Increasing Fire Safety Regulations: Stricter fire safety rules in construction, textiles, and other industries drive demand for effective fire retardants. Guanidine Carbonate is used in some flame-retardant formulations, which supports its consumption.
• Speciality Chemical Synthesis: Its properties make it valuable for making other complex chemicals and resins. This specialised demand supports its production.
• Regional Consumption and Production:
  • Asia-Pacific (APAC): This region is a major consumer and producer of chemical intermediates, such as Guanidine Carbonate (China, India). Rapid growth in pharmaceuticals, cosmetics, and manufacturing drives demand.
  • North America and Europe: These regions have a steady demand for high-purity Guanidine Carbonate for pharmaceuticals and specialised uses. The investment cost in these regions focuses on modernising plants for higher efficiency and meeting strict quality rules.
     

CAPEX (Capital Expenditure) for a Guanidine Carbonate Plant (from Dicyandiamide)

The Guanidine Carbonate plant capital cost involves specialised chemical reaction, filtration, and drying equipment.

• Land and Site Preparation (5-8% of total CAPEX):
  • Buying industrial land suitable for chemical production.
  • Civil engineering work: foundations for reactors, tanks, dryers, roads, drainage, and utility hook-ups.
• Raw Material Storage and Handling (10-15%):
  • Solid Storage: Silos or hoppers for dicyandiamide and ammonium chloride. Includes accurate dosing systems.
  • Liquid Storage: Tanks for alkali solution (e.g., caustic soda solution).
  • CO2 Storage: Pressurised tanks or connection to a CO2 pipeline.
  • Pumps and Piping: For moving liquids.
• Reaction Section 1 (Guanidine Hydrochloride Formation) (15-20%): This is the main part of the Guanidine Carbonate plant capital cost.
  • Melting Furnace/Reactor: A heated reactor or furnace to melt dicyandiamide and ammonium chloride together. It needs precise temperature control.
  • Agitators: For thorough mixing of the molten reactants.
• Reaction Section 2 (Free Guanidine Release) (10-15%):
  • Hydrolysis/Reaction Vessel: A jacketed, agitated reactor where guanidine hydrochloride reacts with an alkali. This step releases free guanidine.
  • Cooling Systems: To manage heat from the reaction.
• Reaction Section 3 (Guanidine Carbonate Formation) (10-15%):
  • Carbonation Reactor: A reactor where free guanidine reacts with carbon dioxide. This often involves sparging CO2 gas through the liquid.
  • pH Control Systems: To ensure proper carbonation.
• Solid-Liquid Separation (Intermediate & Final) (10-15%):
  • Filters/Centrifuges: For separating solid guanidine hydrochloride (if needed) or solid Guanidine Carbonate from liquid mixtures (filter presses or centrifuges).
  • Washing Stations: Systems for washing the product cake to remove residual salts (like sodium chloride).
• Drying Section (10-15%): For removing remaining moisture to get a dry product.
  • Dryers: Various types, such as tray dryers, rotary dryers, or fluid bed dryers, to dry the Guanidine Carbonate powder.
• Product Finishing and Packaging (5-8%):
  • Milling/Pulverisers: For grinding the dried product to a fine powder, if needed.
  • Sieves/Screeners: For achieving the desired particle size.
  • Packaging Machines: Automated bagging machines for bags or bulk containers.
  • Warehousing: Covered space for storing finished products.
• Utilities and Support Systems (10-15%):
  • Steam Generation: Boilers and pipes for steam to heat reactors and dryers.
  • Cooling Water Systems: Cooling towers, chillers, and pipes for process cooling.
  • Compressed Air: For instruments and utility air.
• Instrumentation and Control Systems (5-8%):
  • Automated Controls: Central control rooms with advanced systems (like DCS or PLCs). They watch and control all process factors (temperature, pH, CO2 flow) in real-time.
  • Process Analysers: Online pH meters, conductivity meters, and lab equipment (titration) to check purity and reaction progress.
• Laboratory Facilities (2-3%):
  • Labs with testing tools for checking raw materials, in-process quality, and final product purity.
• Safety and Environmental Systems (3-5%):
  • Ventilation for process areas.
  • Containment for spills.
  • Waste neutralisation and disposal systems for salt byproducts.
     

OPEX (Operating Expenses) Breakdown for a Guanidine Carbonate Plant

• Raw Material Costs (50-65% of total OPEX): 
  • Dicyandiamide: Cost per ton.
  • Ammonium Chloride: Cost per ton.
  • Carbon Dioxide (CO2): Cost per ton.
  • Alkali (Caustic Soda): Cost per ton.
  • Other Chemicals: Any minor processing aids.
• Energy Costs (15-20%): The process uses energy for melting, heating reactions, and drying.
  • Electricity: For running pumps, agitators, and drying systems.
  • Fuel/Steam: For melting and heating reactors.
  • Cooling Water: For process cooling.
• Labour Costs (8-12%):
  • Wages, benefits, and training for plant workers: operators, chemical engineers, quality control technicians, maintenance staff. 
• Consumables and Spares (3-5%):
  • Replacement parts for agitators, pumps, and dryers.
  • Filter media for purification.
  • Lab chemicals for testing.
  • Packaging materials.
• Maintenance and Repairs (3-4%):
  • Regular checks and fixes for all machines.
  • Fixing sudden problems to avoid stopping production. 
• Utilities (Non-Energy) (1-2%):
  • Water for process, cooling, and washing. Includes water treatment costs.
  • Compressed air.
• Environmental Costs and Waste Disposal (2-3%):
  • Costs to run wastewater treatment plants (ETP) for salt-containing effluents.
  • Costs to manage any gas emissions (e.g., excess CO2).
  • Fees for disposing of byproduct sodium chloride or other waste.
  • Permit fees and monitoring for environmental rules.
• Overhead and Admin Costs (2-3%):
  • General office costs, insurance, property taxes, R&D for better products, and sales/marketing.
     

Manufacturing Process of Guanidine Carbonate

This report provides a value chain evaluation for Guanidine Carbonate manufacturing. It also includes a detailed production cost analysis revolving around industrial Guanidine Carbonate manufacturing. Guanidine Carbonate is made using dicyandiamide.
 

Production from Dicyandiamide:

The industrial manufacturing process of Guanidine Carbonate utilises dicyandiamide, ammonium chloride, and carbon dioxide as the raw materials.
The process starts with melting dicyandiamide and ammonium chloride together to form guanidine hydrochloride. In the next step, this compound reacts with an alkali to release free guanidine. In the final step, this free guanidine reacts with carbon dioxide. This forms Guanidine Carbonate as the final product.
 

Properties of Guanidine Carbonate

• Chemical Formula: (CH5N3)2·H2CO3
• Appearance: It is a white crystalline powder.
• Odour: It is odourless.
• Solubility: It is readily soluble in water. Forms alkaline solutions.
• pH: Its aqueous solutions are strongly alkaline. A 10% solution has a pH around 11.5.
• Stability: It is generally very stable under normal storage conditions. It is less corrosive and safer to handle than free guanidine.
• Decomposition: It decomposes at high temperatures (around 197-200 degree Celsius) before melting. It releases carbon dioxide and ammonia upon heating.
• Guanidine Source: It is a convenient and stable source of the guanidine group for various chemical reactions.
• Non-Hygroscopic: It does not readily absorb moisture from the air, which helps in its storage and handling.

Guanidine Carbonate's stability, solubility, and strong basicity make it valuable in various industries. Its should cost of production is influenced by its raw material costs and energy use. However, its widespread demand in diverse industries ensures its economic feasibility.

Guanidine Carbonate Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Guanidine Carbonate manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Guanidine Carbonate manufacturing plant and its production process, and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Guanidine Carbonate and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Guanidine Carbonate manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimise supply chain operations, manage risks effectively, and achieve superior market positioning for Guanidine Carbonate.
 

Key Insights and Report Highlights

Key Questions Covered in our Guanidine Carbonate Manufacturing Plant Report

• How can the cost of producing Guanidine Carbonate be minimised, cash costs reduced, and manufacturing expenses managed efficiently to maximise overall efficiency?
• What is the estimated Guanidine Carbonate manufacturing plant cost?
• What are the initial investment and capital expenditure requirements for setting up a Guanidine Carbonate manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimise the production process of Guanidine Carbonate, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Guanidine Carbonate manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Guanidine Carbonate, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for Guanidine Carbonate manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimise the supply chain and manage inventory, ensuring regulatory compliance and minimising energy consumption costs?
• How can labour efficiency be optimised, and what measures are in place to enhance quality control and minimise material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernisation, and protecting intellectual property in Guanidine Carbonate manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for Guanidine Carbonate manufacturing?