m-bromoaniline Manufacturing Plant Project Report 2025: Market by Region, Market by Application, Key Players, Pre-feasibility, Capital Investment Costs, Production Cost Analysis, Expenditure Projections, Return on Investment (ROI), Economic Feasibility, CAPEX, OPEX, Plant Machinery Cost

m-bromoaniline Manufacturing Plant Project Report 2025: Cost Analysis, ROI, and Feasibility Insights

m-bromoaniline Manufacturing Plant Project Report by Procurement Resource thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down m-bromoaniline plant capital cost around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimisation and helps in identifying effective strategies to reduce the overall m-bromoaniline manufacturing plant cost and the cash cost of manufacturing.

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M-bromoaniline, or 3-bromoaniline (C6H6BrN), is a versatile aromatic amine. It is a colourless to light brown crystalline solid that may turn reddish-brown upon exposure to air and light. It is highly valued for its unique combination of a reactive amino group and a bromine atom on the aromatic ring, which makes it a crucial building block in the synthesis of a wide range of speciality chemicals. Its primary value lies in its role in producing synthetic dyes, pigments, and various agrochemicals.
 

Applications of m-bromoaniline:

• Dyes and Pigments (Largest Share): The most significant application of m-bromoaniline is in the synthesis of azo dyes and pigments. It serves as a crucial diazo component, reacting with other compounds to produce a variety of bright and stable colours used in the textile, paper, and ink industries. Its incorporation into the dye molecule provides specific colour properties and improves fastness.
• Agrochemicals and Crop Protection: M-bromoaniline is an important precursor in the production of various herbicides, pesticides, and fungicides. Its specific chemical structure is a foundation for synthesising certain crop protection chemicals that help control weeds and pests, thereby improving agricultural productivity.
• Pharmaceuticals: In smaller quantities, m-bromoaniline serves as a fine chemical intermediate in the synthesis of a variety of pharmaceutical compounds. Its ability to introduce a specific substitution pattern and a reactive amine group is valuable for building complex molecular structures for various drugs.
• Research and Development: M-bromoaniline is a standard reagent in organic synthesis laboratories for a variety of reactions, including coupling reactions, and is used in academic and industrial research for creating new chemical entities.
   

Top 5 Manufacturers of m-bromoaniline

The global m-bromoaniline market includes fine chemical and speciality chemical manufacturers that cater to the demanding purity requirements of the dye, agrochemical, and pharmaceutical industries. Five prominent global manufacturers are:

• Arkema S.A. (France)
• Merck KGaA (Germany)
• Tokyo Chemical Industry Co., Ltd. (TCI) (Japan)
• Chemtex Speciality Limited (India)
• Nanjing Chem-Impex International Co., Ltd. (China)
   

Feedstock for m-bromoaniline and Its Dynamics

The synthesis of m-bromoaniline involves multiple steps and primarily depends on raw materials such as benzene, nitric acid, sulfuric acid, bromine, and a reducing agent. The factors influencing the availability and cost of these feedstock components play a vital role in the overall production cost assessment of m-bromoaniline.

• Benzene (C6H6): Benzene is a key petrochemical produced from crude oil refining or coal tar.
  • Petrochemical Market: Its price and availability are directly linked to global crude oil prices. Fluctuations in energy markets impact the production costs of benzene, affecting the cash cost of production for m-bromoaniline.
  • Demand for Derivatives: Benzene has a massive global demand for producing other bulk chemicals (e.g., styrene, cumene, cyclohexane). Strong demand from these larger sectors can influence its price and availability for m-bromoaniline synthesis.
• Nitric Acid (HNO3) and Sulfuric Acid (H2SO4): It is used for the initial nitration step.
  • Chemical Market: The prices of these bulk mineral acids are generally stable but are influenced by energy costs for their production (e.g., for ammonia synthesis for nitric acid, or for sulfur processing for sulfuric acid).
• Bromine (Br2): It is a halogen utilised for the bromination step. Bromine is primarily extracted from brine deposits.
  • Global Supply: The global supply of bromine is concentrated in a few countries (e.g., China, Israel, USA), which can lead to price volatility and supply chain risks.
  • Demand for Derivatives: Bromine has significant demand for flame retardants, water treatment chemicals, and pesticides. High demand from these sectors can influence its price and availability.
• Iron Tribromide (FeBr3): It is used as a Lewis acid catalyst for the bromination reaction.
• Reducing Agent (e.g., Tin (Sn) and Hydrochloric Acid (HCl)): It is used to reduce the nitro group to an amino group.
  • Metal and Chemical Markets: The price of tin is tied to global metal markets. HCl is a bulk commodity chemical, often a byproduct of other chlorination processes.
  • Waste Management: The use of tin and HCl generates a significant amount of tin salt waste (e.g., tin chloride), which must be properly managed and disposed of, adding to the manufacturing expenses and impacting the overall economic feasibility.
     

Market Drivers for m-bromoaniline

The market demand for m-bromoaniline is majorly driven by the continuous global growth of the textile, agrochemical, and fine chemical industries, which rely on its versatile properties as a chemical building block.

• Growing Demand from Textile and Dye Industries: The most significant market driver is the continuous global demand for dyes and pigments. The expansion of the textile and leather industries, mainly in emerging economies, fuels the demand for m-bromoaniline as a key intermediate for producing a variety of vibrant and durable dyes. This ensures consistent industrial procurement by dye manufacturers.
• Expansion of the Agrochemical Sector: The global need for increased food production drives the demand for effective crop protection chemicals. M-bromoaniline's role as a precursor in the synthesis of certain pesticides and herbicides ensures its sustained consumption by the agrochemical sector.
• Pharmaceutical and Fine Chemical Synthesis: The continuous growth of the pharmaceutical and fine chemical industries, driven by R&D and new drug development, increases the demand for m-bromoaniline as a versatile building block for synthesising new compounds.
• Technological Advancements in Dyes and Chemicals: Ongoing research and development activities focus on creating new dye formulations and chemical entities with improved properties. The specific chemical reactivity of m-bromoaniline supports its use in these innovations, sustaining its long-term demand.
• Industrialisation and Urbanisation: Overall global industrial growth and urbanisation lead to higher consumption of textiles, chemicals, and consumer goods, creating a cascading effect on the demand for m-bromoaniline.
• Geo-locations: Asia-Pacific is the dominant region for m-bromoaniline consumption and production. This is due to the region's immense textile, agrochemical, and fine chemical manufacturing bases. North America and Europe also maintain significant demand from their established industrial sectors, with a strong focus on high-value and speciality products.
   

Capital Expenditure (CAPEX) for an m-bromoaniline Plant

The m-bromoaniline plant capital cost constitutes a major initial investment (CAPEX) in specialised equipment for reaction, separation, and purification processes. This equipment is engineered with stringent safety and environmental measures to safely handle hazardous and corrosive chemicals.

• Raw Material Storage and Dosing:
  • Benzene Storage: Tanks for liquid benzene, with proper ventilation and safety measures due to its flammability and toxicity.
  • Acids Storage: Corrosion-resistant tanks for concentrated nitric and sulfuric acids.
  • Bromine Storage: Specialised tanks for liquid bromine, with robust containment and safety features due to its corrosivity and toxicity.
  • Reducing Agent Storage: Silos or hoppers for tin powder, and tanks for hydrochloric acid.
• Reaction Section (Core Process Equipment):
  • Nitration Reactor: Jacketed, glass-lined reactor for the nitration of benzene. Requires precise temperature control to manage the highly exothermic reaction.
  • Bromination Reactor: Jacketed, glass-lined reactor for the bromination of nitrobenzene. Requires a robust system for managing bromine and FeBr3 catalyst.
  • Reduction Reactor: Jacketed, agitated, acid-resistant reactor for the reduction with tin and HCl. Requires a system for managing exothermic conditions and hydrogen gas evolution.
• Product Separation and Purification Section:
  • Filtration Units: Filter presses or centrifuges for separating solid m-bromoaniline from the liquid mixture and for removing tin salts from the reduced product.
  • Distillation Columns: Vacuum distillation columns are crucial for purifying crude m-bromoaniline from unreacted starting materials, byproducts, and solvents. The low melting point and air sensitivity of m-bromoaniline necessitate controlled distillation.
  • Washing Vessels: For washing the crude product with water or dilute solutions to remove residual acids and salts.
  • Crystallisers: Controlled cooling crystallisers for the precipitation and formation of pure m-bromoaniline crystals.
• Drying and Finishing Section:
  • Dryers: Vacuum dryers or tray dryers for removing residual moisture from the purified m-bromoaniline crystals.
  • Milling/Grinding & Sieving Equipment: For achieving the desired particle size and homogeneity.
  • Packaging Lines: Automated bagging or drumming lines, often with inert gas blanketing to prevent oxidation.
• Storage and Handling:
  • Raw Material Storage: For all liquid and solid feedstocks.
  • Product Storage: Climate-controlled, inerted warehouses for storing finished m-bromoaniline to prevent discolouration from air exposure.
• Pumps, Agitators, and Compressors: Corrosion-resistant and explosion-proof pumps and agitators.
• Piping, Valves, & Instrumentation: It consists of an extensive network of pipes, automated valves, sensors, and a robust Distributed Control System (DCS) or PLC for precise control of all parameters, critical for safety and product quality.
• Utilities and Offsites Infrastructure:
  • Boilers/Steam Generators: For providing heat to reactors and distillation columns.
  • Cooling Towers/Chillers: For process cooling and crystallisation.
  • Water Treatment Plant: To ensure high-purity process water for all stages.
  • Effluent Treatment Plant (ETP): Essential for treating chemical wastewater (containing acids, salts, and organics) and ensuring stringent environmental compliance. This is a significant part of the m-bromoaniline manufacturing plant cost.
  • Air Pollution Control Systems: For managing acid fumes and solvent vapours.
  • Electrical Substation and Distribution: Powering all machinery and plant operations.
  • Laboratory & Quality Control Equipment: HPLC, GC, spectrophotometers, and other analytical instruments for raw material testing, in-process control of intermediates, and final product quality assurance (purity, colour, etc.).
  • Civil Works and Buildings: Land development, foundations for equipment, process buildings, control rooms, administrative offices, and utility buildings, designed with containment and safety features.
  • Safety and Emergency Systems: Comprehensive fire suppression, spill containment, and emergency response.
     

Operating Expenses (OPEX) for an m-bromoaniline Plant

• Raw Material Costs (Largest Component):
  • Benzene: The primary aromatic feedstock.
  • Nitric Acid and Sulfuric Acid: For the nitration step.
  • Bromine: The brominating agent, a significant cost item.
  • Tin and Hydrochloric Acid: For the reduction step.
  • Water: For process, washing, and utility purposes.
• Utility Costs:
  • Electricity: For pumps, agitators, vacuum systems, and general plant operations.
  • Steam/Heating Fuel: For maintaining reaction temperatures, distillation, and drying processes.
  • Cooling Water: For condensers and process cooling.
• Operating Labour Costs:
  • This includes salaries, wages, benefits, and training costs for skilled chemical operators, maintenance technicians, and supervisory staff required for managing the multi-step batch process.
• Maintenance and Repairs:
  • This consists of routine preventative maintenance and repair of reactors, distillation columns, and associated equipment. Managing corrosion from acids and bromine is a continuous manufacturing expense.
• Plant Overhead Costs:
  • Administrative salaries, insurance, local property taxes, laboratory consumables, security, and general plant supplies.
• Waste Management and Environmental Compliance Costs:
  • Includes costs associated with treating and safely disposing of wastewater from the ETP (containing acids, salts like tin chloride, and organics) and managing any gaseous emissions. Compliance with environmental regulations is crucial for fine chemical manufacturing.
• Packaging and Logistics Costs:
  • Cost of drums or bags for packaging and transporting m-bromoaniline powder.
• Quality Control Costs:
  • Consists of ongoing expenses for rigorous analytical testing to ensure product purity and colour stability.

To ensure a competitive production cost per metric ton (USD/MT) of m-bromoaniline, it is essential to manage both fixed and variable expenses effectively, with particular focus on raw material pricing and energy consumption for separation processes.
 

Manufacturing Process of m-bromoaniline

This report comprises a thorough value chain evaluation for m-bromoaniline manufacturing and consists of an in-depth production cost analysis revolving around industrial m-bromoaniline manufacturing.

The industrial manufacturing process of m-bromoaniline is a multi-step organic synthesis that begins with the nitration of benzene. The feedstock for this process includes: benzene, nitric acid, sulfuric acid, bromine, and tin/hydrochloric acid.

The process is initiated by nitrating benzene using a mixture of nitric acid and sulfuric acid to form nitrobenzene. This step is followed by the bromination of the nitrobenzene intermediate. Nitrobenzene is reacted with bromine in the presence of a Lewis acid catalyst, such as FeBr3, which directs the bromine atom to substitute at the meta-position on the aromatic ring, resulting in the formation of m-bromonitrobenzene.

Finally, the obtained m-bromonitrobenzene undergoes a reduction reaction using a reducing agent, mainly tin (Sn) and hydrochloric acid (HCl). This reduction converts the nitro group (-NO2) into an amino group (-NH2), yielding m-bromoaniline as the final product. The product is then purified through filtration, neutralisation, and distillation to achieve a high purity level.
 

Properties of m-bromoaniline

• Physical State: Colourless to light brown crystalline solid.
• Odour: Faint aromatic odour.
• Chemical Name: 3-Bromoaniline or m-Bromoaniline.
• Molecular Formula: C6H6BrN.
• Molecular Weight: 172.02 g/mol.
• Melting Point: 17-19 degree Celsius (63-66 degree Fahrenheit).
• Boiling Point: 251 degree Celsius (484 degree Fahrenheit) at 760 mmHg.
• Density: 1.58 g/cm³ at 20 degree Celsius (denser than water).
• Solubility: Very slightly soluble in water (e.g., 0.17 g/100 mL at 20 degree Celsius); miscible with organic solvents like ethanol, diethyl ether, and benzene.
• Flash Point: 114 degree Celsius (237 degree Fahrenheit), indicating it is a combustible liquid.
• Stability: Sensitive to air and light, leading to a colour change (oxidation) upon exposure. Incompatible with acids, acid chlorides, and oxidising agents.
• Toxicity: A hazardous material that can cause skin and eye irritation; toxic by ingestion, inhalation, and skin absorption. It is a suspected carcinogen and requires careful handling.
• Chemical Reactivity: The amino group makes it a weak base, and it undergoes typical aromatic amine reactions (e.g., diazotisation).
   

m-bromoaniline Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this m-bromoaniline manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to m-bromoaniline manufacturing plant and its production process, and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for m-bromoaniline and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the m-bromoaniline manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimise supply chain operations, manage risks effectively, and achieve superior market positioning for m-bromoaniline.
 

Key Insights and Report Highlights

Key Questions Covered in our m-bromoaniline Manufacturing Plant Report

• How can the cost of producing m-bromoaniline be minimised, cash costs reduced, and manufacturing expenses managed efficiently to maximise overall efficiency?
• What is the estimated m-bromoaniline manufacturing plant cost?
• What are the initial investment and capital expenditure requirements for setting up a m-bromoaniline manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimise the production process of m-bromoaniline, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of m-bromoaniline manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for m-bromoaniline, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for m-bromoaniline manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimise the supply chain and manage inventory, ensuring regulatory compliance and minimising energy consumption costs?
• How can labour efficiency be optimised, and what measures are in place to enhance quality control and minimise material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernisation, and protecting intellectual property in m-bromoaniline manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for m-bromoaniline manufacturing?